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Milled vs 3D-Printed Partial-Coverage Restorations in Endodontically Treated Molars

Clinical Performance of CAD/CAM-Milled Versus 3D-Printed Composite Resin Partial-Coverage Restorations for Endodontically Treated Molars: A Randomized Controlled Clinical Trial

Status
Recruiting
Phases
Unknown
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT07643311
Enrollment
142
Registered
2026-06-11
Start date
2026-05-29
Completion date
2030-06-30
Last updated
2026-06-11

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Endodontically Treated Teeth

Keywords

Onlay, Overlay, Milled Composite Resin, 3D-Printed Composite Resin, partial coverage restoration, CAD/CAM, 3D printing, Indirect restoration, FDI Criteria

Brief summary

The goal of this clinical trial is to compare the clinical performance of Computer-Aided Design and Computer-Aided Manufacturing (CAD/CAM)-milled and 3D-printed composite resin partial-coverage restorations in endodontically treated molars. The main questions it aims to answer are: * Do 3D-printed composite resin partial-coverage restorations show similar clinical performance compared with CAD/CAM-milled composite resin restorations? * Are there differences in survival, success rates, and complications between the two types of restorations over a 3-year follow-up period? Researchers will compare CAD/CAM-milled composite resin restorations with 3D-printed composite resin restorations to evaluate their clinical performance. Participants will: * Receive a partial-coverage restoration (onlay or overlay) in an endodontically treated molar. * Be randomly assigned to receive either a CAD/CAM-milled or a 3D-printed composite resin restoration. * Attend follow-up visits at 12, 24, and 36 months. * Undergo clinical evaluations by two blinded evaluators using the revised FDI criteria and standardized photographic documentation.

Detailed description

This randomized controlled clinical trial evaluates the clinical performance of indirect composite resin partial-coverage restorations fabricated using subtractive and additive manufacturing technologies in endodontically treated molars. The study investigates whether 3D-printed composite resin restorations can achieve clinical outcomes comparable to CAD/CAM-milled composite resin restorations when used for cuspal coverage of structurally compromised posterior teeth. All restorations will be fabricated using a fully digital workflow. Tooth preparation, immediate dentin sealing, digital intraoral scanning, restoration fabrication, and adhesive cementation procedures will be standardized and performed according to a predefined clinical protocol. The trial will be conducted at Hospital San José, Santiago, Chile, using commercially available restorative materials manufactured by subtractive and additive technologies. Clinical performance will be evaluated according to internationally accepted restorative assessment criteria. The study aims to generate medium-term clinical evidence regarding the use of 3D-printed composite resin restorations as a potential alternative to conventional CAD/CAM-milled restorations in restorative dentistry.

Interventions

DEVICEMilled Composite Resin Onlay/Overlay Restoration

Indirect partial coverage restoration fabricated from milled composite resin blocks (HC Block, Shofu, Japan) and adhesively cemented on endodontically treated molars.

DEVICE3D-Printed Composite Resin Onlay/Overlay Restoration

Indirect partial coverage restoration fabricated from 3D-printed composite resin (Rodin Sculpture, Pac-Dent, USA) and adhesively cemented on endodontically treated molars.

Sponsors

Hospital San Jose
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
DOUBLE (Subject, Outcomes Assessor)

Masking description

Participants and outcome assessors are blinded to treatment allocation. Two independent calibrated evaluators assess the restorations during follow-up visits. The treating clinician is not blinded because of the nature of the interventions. Allocation concealment is maintained through stratified block randomization using sequentially numbered opaque sealed envelopes.

Intervention model description

Randomized, parallel-group, double-blind clinical trial comparing the clinical performance of milled composite resin versus 3D-printed composite resin onlay and overlay restorations in endodontically treated molars. Participants are allocated in a 1:1 ratio using stratified block randomization.

Eligibility

Sex/Gender
ALL
Age
18 Years to 70 Years
Healthy volunteers
No

Inclusion criteria

* Adults aged 18 to 70 years * Absence of active periodontal disease * Good oral hygiene (O'Leary plaque index \<20%) * Absence of parafunctional habits (e.g., bruxism, onychophagia) * Endodontically treated first molars (maxillary or mandibular) with extensive Class II cavities and loss of at least one cusp, requiring onlay or overlay restoration * Tooth with functional occlusal contact and at least one proximal contact * Referred from the Endodontics Department of Hospital San José, with endodontic treatment completed at the same institution * Ability to provide written informed consent * Ability to attend follow-up visits at 12, 24, and 36 months

Exclusion criteria

* Untreated active periodontal disease * Poor oral hygiene (O'Leary plaque index ≥20%) * Generalized active caries * Active parafunctional habits * Teeth with complete circumferential structural destruction or insufficient coronal tooth structure for onlay/overlay restoration * Subgingival margins compromising the biologic width * Known allergy to study materials * Pregnancy or breastfeeding

Design outcomes

Primary

MeasureTime frameDescription
Clinical performance of onlay and overlay restorations according to revised World Dental Federation (FDI) criteria.Baseline, 12 months, 24 months, and 36 months (primary endpoint at 36 months)Clinical performance of milled and 3D-printed composite resin onlay and overlay restorations assessed using the revised FDI criteria. An overall FDI evaluation score will be assigned to each restoration by two blinded evaluators.

Secondary

MeasureTime frameDescription
Restoration survival rate36 monthsSurvival of milled and 3D-printed composite resin onlay and overlay restorations. A restoration will be considered surviving if it remains in function at follow-up, regardless of the need for minor repair.
Restoration success rate36 monthsSuccess of restorations according to revised FDI criteria. Restorations receiving clinically acceptable ratings and not requiring corrective intervention will be considered successful.
Restoration failure rate36 monthsProportion of restorations requiring replacement during the 36-month follow-up period.
Clinical complicationsBaseline to 36 monthsFrequency and type of clinical complications observed during the 36-month follow-up period, including mechanical, biological, and esthetic complications associated with the restorations.

Countries

Chile

Contacts

CONTACTTomás Yoma Galleguillos, DDS
tomasyoma@gmail.com+56985768407
PRINCIPAL_INVESTIGATORTomás Yoma Galleguillos, DDS

Hospital San José, Santiago, Chile

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Jun 12, 2026