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Custom CAD/CAM Insoles for Plantar Pressure Improvement in Foot Deformities

Effects of Custom CAD/CAM Insoles on Plantar Pressure Distribution in Individuals With Foot Deformities: A Randomized Controlled Trial

Status
Not yet recruiting
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT07136649
Enrollment
30
Registered
2025-08-22
Start date
2025-09-01
Completion date
2025-11-30
Last updated
2025-08-22

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

3D Printing, CAD, Foot Deformities, Orthotic Device

Keywords

Custom CAD/CAM Insoles, Pes Planus, Pes Planovalgus, Pes Cavus, Pedobarography, Plantar Pressure, 3D Printing, Orthotics

Brief summary

This randomized controlled trial will investigate the effects of custom CAD/CAM insoles on plantar pressure distribution and gait parameters in individuals with foot deformities, such as pes planus, pes cavus, and hallux valgus. A total of 30 participants will be randomly assigned to either the intervention group, receiving custom CAD/CAM insoles, or the control group, receiving no insole intervention. Plantar pressure measurements will be performed using the As200 Gait Scan Pedobarography System at baseline and after eight weeks. Static and dynamic plantar pressure variables, contact area, and center of pressure displacement will be assessed, along with gait parameters including step length, step time, and walking speed. The results of this study may contribute to the development of effective conservative treatment strategies to improve foot biomechanics and reduce pressure-related complications in individuals with foot deformities.

Detailed description

This randomized controlled trial will evaluate the impact of custom CAD/CAM insoles on plantar pressure distribution and gait parameters in individuals with clinically diagnosed foot deformities. Thirty eligible participants, aged 18-65 years, will be randomly assigned to one of two groups: Intervention Group: Participants will receive custom-designed CAD/CAM insoles based on 3D plantar scans and pedobarographic analysis. Control Group: Participants will not receive insole intervention during the eight-week study period. Baseline assessments will include demographic data, anthropometric foot measurements, and pedobarographic analysis using the As200 Gait Scan System. The intervention group will be instructed to use the custom insoles daily for eight consecutive weeks, while the control group will maintain their usual footwear without insoles. After eight weeks, all participants will undergo the same measurement procedures. Primary outcome measures will include maximum and mean plantar pressures, contact area, and center of pressure displacement. Secondary outcomes will include step length, step time, walking speed, and regional pressure distribution across foot segments. Data analysis will be conducted using repeated-measures statistical models to evaluate time × group effects, with significance set at p \< 0.05. The study will be conducted at the Kale Prosthetics and Orthotics Center between September and November 2025, following approval from the Fenerbahçe University Non-Interventional Clinical Research Ethics Committee.

Interventions

DEVICECustom CAD/CAM Insoles

Custom insoles will be designed using 3D plantar scanning and pedobarographic analysis, produced with CAD/CAM technology. The insoles will be fitted into participants' regular footwear and worn daily for eight consecutive weeks. The design aims to optimize plantar pressure distribution and improve foot biomechanics in individuals with foot deformities.

Sponsors

Fenerbahce University
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
SINGLE (Outcomes Assessor)

Masking description

The outcomes assessor will be blinded to group allocation to prevent measurement bias during data collection and analysis.

Intervention model description

Participants will be randomly assigned to either the intervention group, receiving custom CAD/CAM insoles, or the control group, receiving no insole intervention, with both groups assessed at baseline and after eight weeks.

Eligibility

Sex/Gender
ALL
Age
18 Years to 65 Years
Healthy volunteers
No

Inclusion criteria

* Adults aged 18-65 years * Clinically diagnosed with a foot deformity (e.g., pes planus, pes cavus, hallux valgus) * Able to use custom insoles for at least six months * Able to stand and walk for pedobarographic measurements * Willing to participate and provide informed consent

Exclusion criteria

* Presence of neurological or systemic diseases affecting foot function (e.g., diabetic neuropathy) * History of lower extremity surgery in the last six months * Severe musculoskeletal conditions impairing sensorimotor function * Any condition preventing compliance with insole use * Contraindications for participating in gait or pressure measurements

Design outcomes

Primary

MeasureTime frameDescription
Maximum Plantar PressureBaseline and 8 weeks after intervention.Maximum plantar pressure (kPa) measured under static and dynamic conditions using the As200 Gait Scan Pedobarography System.
Mean Plantar PressureBaseline and 8 weeks after intervention.Mean plantar pressure (kPa) measured under static and dynamic conditions using the As200 Gait Scan Pedobarography System.
Plantar Contact AreaBaseline and 8 weeks after intervention.Plantar contact area (cm²) measured under static and dynamic conditions using the As200 Gait Scan Pedobarography System.
Center of Pressure (COP) DisplacementBaseline and 8 weeks after intervention.Center of pressure (COP) displacement (mm) measured under static and dynamic conditions using the As200 Gait Scan Pedobarography System.

Secondary

MeasureTime frameDescription
Step LengthBaseline and 8 weeks after interventionStep length (cm) assessed using the As200 Gait Scan Pedobarography System under dynamic walking conditions.
Step TimeBaseline and 8 weeks after interventionStep time (ms) assessed using the As200 Gait Scan Pedobarography System under dynamic walking conditions.
Walking SpeedBaseline and 8 weeks after intervention.Walking speed (m/s) assessed using the As200 Gait Scan Pedobarography System under dynamic walking conditions.
Regional Pressure DistributionBaseline and 8 weeks after intervention.Plantar pressure distribution by foot regions (kPa) assessed using the As200 Gait Scan Pedobarography System.

Other

MeasureTime frameDescription
Arch HeightBaseline and 8 weeks after intervention.Arch height (cm) measured using a digital caliper and measuring tape.
Navicular DropBaseline and 8 weeks after intervention.Navicular drop (mm) measured using a digital caliper and measuring tape.
Hallux Valgus AngleBaseline and 8 weeks after intervention.Hallux valgus angle (degrees) measured using a goniometer.

Contacts

Primary ContactBAŞAR ÖZTÜRK, Assoc. Prof.
basar.ozturk@fbu.edu.tr+905370150630
Backup ContactBaha Naci, PhD
baha.naci@fbu.edu.tr+905364664390

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026