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Seeking for Perfected Aortic Arch Reconstruction Using a Graphically Designed Patient-specific Surgical Patch

A New Approach to Vascular Reconstruction Using Graphical 3D Printing and Flow Modelling to Create Personalized Precision Engineered Surgery

Status
Not yet recruiting
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT06853054
Enrollment
30
Registered
2025-02-28
Start date
2025-09-01
Completion date
2028-12-31
Last updated
2025-08-01

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Aortic Arch Hypoplasia, Hypoplastic Left Heart Syndrome (HLHS)

Keywords

Congenital heart surgery, Aortic arch reconstruction, Surgical patch, Computer-aided design, 3D modeling and printing

Brief summary

Vascular Reconstruction is one of the most challenging areas of surgery, the surgeon has to create a completely watertight reconstruction without any narrowing or deformity that will restore normal flow characteristics, even at high pressures. Nowhere is this more challenging than in neonatal heart surgery where babies born with aortic arch narrowing or underdevelopment are one of the commonest life-threatening cardiovascular conditions. Reconstruction not only has to recreate normal anatomy but also allow for subsequent growth and development. Until now, surgical reconstruction depended on the surgeon's subjective assessment of the anatomy and a best estimate of patch shaping and design. New engineering techniques have enabled us to create 3D printed models of real hearts and then recreate the actual surgery on these models using a variety of engineered patches and different surgical techniques. These reconstructed models can now be placed in flow-testing rigs and undergo 4-dimensional flow imaging to provide high-fidelity velocity and shear force analysis that allow for precision design of the ideal geometry to give optimal flow. This project will combine the skills of the largest team of neonatal heart surgeons in Canada, working with cardiac imaging experts, physicists and biomechanical engineers who are recognized as the world leaders in 3D printing technologies for congenital heart disease. Using a series of rigorous repeated tests and different designs we will define the ideal techniques and patch shapes and then translate this to real cases where a precision-shaped personalized patch can be created for each individual. Following up these babies as they grow with precision 3D scanning will show how these vessels are growing. Our mathematics-driven approach will make the surgery easier, shorter and more efficient. It will also provide more consistent surgical results among surgeons.

Detailed description

Aortic arch reconstruction complications can be prevented or minimalized by personalizing the surgical technique and patch through mathematical computer modeling and 3D printing. This is a feasibility study on the use of graphical 3D printing and flow modelling in the creation of personalized patch templates for the Norwood procedure and aortic arch reconstruction. Patients undergoing the Norwood procedure as part of standard of care will be approached for consent. Patients who consent to the study will undergo a pre-operative contrast CT scan to design simulation models and to identify the most ideal aortic arch configuration. 3D printing of the sterilizable template will be done after computer-aided design of bespoke surgical patches and will be based on pre-operative imaging and simulation. The sterilizable patch template will be used by the surgeon as a guide to fashioning the precise size and shape of the patch. A research CT scan will be done post-operatively, prior to patient discharge. The post-op CT scan will be used to create a 3D printed model of the reconstructed aortic arch, This 3D printed model will then undergo 4D MRI scanning as part of the analysis. Patients will be monitored and followed closely post-surgery. They will be assessed by routine post-operative tests including standard of care imaging at 4-6 months after surgery. Clinical outcome assessment at 6-12 months after surgery will be measured. This data will be compared to surgical outcomes of a historical cohort of patients who had traditional patches.

Interventions

PROCEDUREPersonalized patch template

The personalized, sterilizable patch template will be used as the surgeon's guide in fashioning the precise size and shape of the surgical patch.

Sponsors

Canadian Institutes of Health Research (CIHR)
CollaboratorOTHER_GOV
The Hospital for Sick Children
Lead SponsorOTHER

Study design

Allocation
NA
Intervention model
SINGLE_GROUP
Primary purpose
OTHER
Masking
NONE

Intervention model description

Feasibility study to obtain preliminary data on the surgical outcomes (clinical hemodynamics, procedural times, reconstructed aortic arch configuration, geometry and size) of patients using traditional versus personalized patches.

Eligibility

Sex/Gender
ALL
Age
0 Months to 2 Months
Healthy volunteers
No

Inclusion criteria

* Newborns, 0-2 months of age * Requiring a Norwood procedure and aortic arch reconstruction * Consent provided

Exclusion criteria

* Consent not provided * Contraindications to contrast CT scans (allergy to contrast, kidney disease) * Any condition or diagnosis, that could in the opinion of the Principal Investigator or delegate interfere with the participant's ability to comply with the study, might confound the interpretation of the study results, or put the participant at risk

Design outcomes

Primary

MeasureTime frameDescription
Survival Rate (%): patient status (Alive/Dead)In hospital, at 30 days and at 1 year follow-upSurvival will be recorded based on patient status at the time of discharge (in-hospital), 30 days post-surgery, and at 1-year follow-up. The unit of measure will be the percentage of patients who remain alive at each of these time points.
Hemodynamic Stability: Inotrope Requirement (daily score)Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stabilityA scale measuring the need for inotropic support, based on the number and type of inotropic medications required. Inotropic support will be quantified on a daily score (ranging from 0 to a maximum score depending on inotrope usage).
Hemodynamic Stability: Blood pressurePost-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stabilityMeasured in mmHg using a standard non-invasive sphygmomanometer or an arterial catheter for continuous measurement in the ICU.
Hemodynamic Stability: Heart RatePost-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stabilityMeasured in beats per minute (bpm) using ECG or pulse oximeter.
Hemodynamic Stability: Oxygen Saturations (SpO2)Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stabilityMeasured as a percentage (%) using a pulse oximeter.

Secondary

MeasureTime frameDescription
Aortic Arch Dimensions (mm)At pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgeryAortic arch dimensions in mm (measured in different sections of the arch: ascending aorta, proximal, distal, isthmus).
Flow velocityAt pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgeryFlow velocity in cm/s (measured using Doppler ultrasound or MRI 4D flow study).
Need for Re-intervention or Additional Surgeries (%)During hospitalization, at 1 Month, 6 Months, and 1 Year Follow-upPatient status (Need for re-exploration, reoperation, or catheter-based interventions) measured by the percentage (%) of patients requiring additional surgical or catheter-based interventions.
Long-term Reintervention or ComplicationsAt 1 month, 6 months, and 1 year follow-upPercentage (%) of patients requiring reintervention or experiencing complications
Incidence of Structural Issues (Pulmonary or Bronchial Compression) (%)At post-op Day 1 and at 1 month, 6 months and 1 year follow-upPercentage (%) of patients with left pulmonary artery compression, left main bronchus compression, or aortic arch tortuosity as measured by CT or MRI scans.
Cardiac Function (Ventricular Function and Valve Regurgitation) and Heart Structure (Atrial Septum Integrity)At pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgeryQualitative assessment of ventricular function, the atrial septum, tricuspid regurgitation and neo-aortic regurgitation through echocardiography
Incidence of Post-operative Complications (%)Post-op Days 1-3, Post-op days 4-7, Post Discharge (1 month, 6 months, 1 year)Percentage (%) of patients with complications (e.g., renal dysfunction, infection, bleeding, metabolic distress)
Growth Parameters at Follow-up: WeightAt hospital discharge, at 1 Month, 6 Months, and 1 Year follow-upMeasurement of weight in kg
Growth Parameters at Follow-up: HeightAt hospital discharge, at 1 Month, 6 Months, and 1 Year follow-upMeasurement of height (cm)
Growth Parameters at Follow-up: Oxygen saturation in %At hospital discharge, at 1 Month, 6 Months, and 1 Year follow-upMeasurement of oxygen saturation SpO2 (%)

Countries

Canada

Contacts

Primary ContactCristina Salvo
cristina.salvo@sickkids.ca416-813-7654

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026