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Overnight and In-house 3D-printed Patient-specific Casts for Non-operative Treatment of Distal Radius Fractures

Overnight and In-house 3D-printed Patient-specific Casts for Non-operative Treatment of Distal Radius Fractures - a Prospective Randomized Trial

Status
Completed
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT05346926
Acronym
3D-cast
Enrollment
40
Registered
2022-04-26
Start date
2020-03-01
Completion date
2021-12-31
Last updated
2022-04-26

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Radius Fracture Distal

Keywords

Distal Radius Fracture, 3D-Printing

Brief summary

The aim of this prospective randomized trial is the acquisition and evaluation of data to assess the relevance, feasibility and safety of forearm casts based on 3D-printing technology in the nonoperative treatment of distal radius fractures.

Detailed description

The study design is planned according to similar studies investigating the treatment of distal radius fractures. Upon the patient's arrival at the emergency unit, the distal radius fracture is examined following the same scheme as before. The wrist is x-rayed in two planes. If there is a distal radius fracture and none of the exclusion criteria apply, the patient is included in the study after giving their consent in writing. The patients are then assigned to the conventional cast group (Group A) or the 3D print cast group (Group B) in randomized trial, either immediately during the emergency consultation or within a week during hand surgery consultation hours. For initial immobilization, a thermoplastic cast splint is used as before. Depending on the randomization, the cast is changed to a Scotchcast cast (Group A) or a 3D printed cast (Group B). Further treatment of both groups occurs based on the same algorithm as before (see below). The cast for Group B are produced using 3D print technology based on software by a Belgian company, our collaborators: The patient's forearm is scanned with a tablet (duration: approx. 5 min), whereupon the cast is printed overnight according to the scan (duration: approx. 4h) and adjusted to the patient during the next appointment. The patients are examined after 1, 6, 12, 26 and 52 weeks in the outpatient clinic. Follow up x rays, patient satisfaction and clinical efficacy questionnaires and clinical examinations are conducted.

Interventions

DEVICE3D-printed cast

The 3D-printed casts are produced using 3D print technology based on software by Belgian software company: The patient's forearm is scanned with a tablet (duration: approx. 5 min), whereupon the cast is printed overnight according to the scan (duration: approx. 4h) and adjusted to the patient during the next appointment.

DEVICEConventional cast

A conventional plaster cast is applied for treatment of the distal radius fracture.

Sponsors

Spentys
CollaboratorINDUSTRY
Alissa Gubeli
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
NONE

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
No

Inclusion criteria

* Informed Consent as documented by signature (Appendix Informed Consent Form) * Undisplaced or minimally displace distal radius fractures

Exclusion criteria

1. Age \< 18yrs. 2. Dorsal dislocation (dp angle) \>20° 3. Palmar dislocation 4. Ad latus dislocation 5. Radio-/ulnar angulation in the coronary plane 6. Symptoms of neurologic affection (Median nerve) 7. Bilateral fractures 8. Previous ipsilateral distal radius fracture 9. The patient is unable to give informed consent due to physical or mental impairment 10. The patient is unavailable for follow-up examinations (foreign country, Polytrauma, etc) 11. The patient is under legal custodianship 12. C2- or Drug-abuse or expected incompliance 13. Hypersensitivity/Allergy to one or more components of the used casts 14. Pregnancy/Intention to become pregnant during the course of the study

Design outcomes

Primary

MeasureTime frameDescription
Score of modified patient satisfaction questionnaire1 yearquantified with questionnaire (0-12, 0=worst result)
Score of clinical effectiveness questionnaire1 yearquantified with questionnaire (0-12, 0=worst result)

Secondary

MeasureTime frameDescription
Amount of range of motion in degrees1 yearassessed/measured by the physician with a goniometer (°, 0-360°)
Fracture healing1 yearassessed with X-ray pictures taken during the follow-up, consolidation signs
Score of Disabilities of Arm, Shoulder and Hand1 yearassessed with Disabilities of Arm, Shoulder and Hand score (0-100, 0=best result, no impairment)
Amount of grip strength in (N/kg)1 yearassessed with a dynamometer (N/kg, the lower the weaker)
Score on Visual Analogue Pain Scale1 yearassessed using the Visual Analogue Pain Scale (0-10, 0=best result, no pain)

Countries

Switzerland

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026