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The Impact of Sublingual Sufentanil on Postoperative Pain and Analgesic Requirements in Spine Surgery Patients

The Impact of Sublingual Sufentanil on Postoperative Pain and Analgesic

Status
Completed
Phases
Phase 4
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT04263909
Enrollment
199
Registered
2020-02-11
Start date
2020-12-01
Completion date
2023-12-30
Last updated
2025-03-30

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Opioid Use, Pain, Postoperative, Spine Fusion

Keywords

sufentanil SL, Postoperative Pain, Spine Surgery

Brief summary

In this study the investigators plan to examine the perioperative use of sufentanil sublingual (SL) in the analgesic regimen for spine surgery, one of the most common surgeries performed in the US. Patients undergoing spinal fusion surgery often experience severe pain during the first three postoperative days. Currently, no data are available for this patient population which routinely experiences moderate to severe acute pain. The investigators will analyze whether sufentanil SL is associated with lower opioid consumption in the post anesthesia care unit and pain scores.

Detailed description

Sufentanil, unlike morphine and hydromorphone, avoids the issue of active metabolites that can lead to prolonged, untoward effects, which can complicate postoperative care and affect patient discharge. One study found that sufentanil SL 30 mcg was well tolerated, with no unexpected adverse events, no clinically meaningful vital sign changes, and a safety profile that was as expected for this postoperative patient population. In addition, the use of sufentanil SL in the emergency department indicates that sufentanil SL was a potentially feasible option for managing moderate-to-severe acute pain in that setting. Another study of adult patients undergoing major surgery in five hospitals in the Netherlands who received the sufentanil SL for postoperative pain relief as part of multimodal pain management showed that sufentanil SL effectively managed postoperative pain in abdominal and orthopedic surgeries. Finally, a randomized, open-label non-inferiority study that enrolled patients scheduled for elective major open abdominal or orthopedic surgery assessed the proportion of patients who responded good or excellent at the 48-hour timepoint on the Patient Global Assessment of method of pain control. The results showed that 78.5% vs. 65.6% of patients achieved success for sufentanil SL vs. intravenous patient-controlled analgesia (morphine), respectively, demonstrating non-inferiority as well as statistical superiority for treatment effect. Patients using sufentanil SL reported more rapid onset of analgesia and patient and nurse ease of care and satisfaction scores were higher than intravenous patient-controlled analgesia (morphine). Adverse events were similar between the 2 groups, and sufentanil SL had fewer patients experiencing oxygen desaturations below 95% compared to intravenous patient-controlled analgesia (morphine). Future studies are needed to determine patient populations that benefit most from the sufentanil SL, assess the added values versus intravenous patient-controlled analgesia, and determine the pharmacoeconomics of the system. Purpose: In this study the investigators plan to examine the perioperative use sufentanil SL in the analgesic regimen for spine surgery, one of the most common surgeries performed in the United States. Patients undergoing spinal fusion surgery often experience severe pain during the first three postoperative days. Currently, no data are available for this patient population which routinely experiences moderate to severe acute pain. The investigators will analyze whether sufentanil SL is associated with lower opioid consumption, number of fentanyl boluses given, post-anesthesia care unit and hospital length of stay, side effects of opioid use (i.e., nausea, vomiting, constipation), and hospitalization costs (i.e., pharmacoeconomics). Hypotheses: 1. The perioperative use of sufentanil SL 30 mcg in a prospective cohort of patients undergoing spine surgery will be associated with lower postoperative numeric rating scale pain scores (numerical rating score (NRS); primary outcome) than observed in two historical control groups that did not receive sufentanil SL: one group that received intraoperative remifentanil infusion and one that received intraoperative sufentanil infusion. 2. The perioperative use of sufentanil SL will be associated with lower opioid consumption, number of fentanyl boluses given, post-anesthesia care unit length of stay than observed in two historical control groups of patients receiving remifentanil or sufentanil infusions without perioperative sufentanil SL. Methods: The study design is a prospective cohort study with historical controls. There will be 1 prospectively recruited study arm (30 patients receiving the study drug sufentanil SL) and 2 historical control arms (one that received an intraoperative remifentanil infusion, 80 patients, and the other that received an intraoperative sufentanil infusion, 80 patients, both without sufentanil SL). Inclusion criteria include patients undergoing spine surgery (1- 3 levels) who are opioid-naïve, 18-75 years old, considered American Society of Anesthesiologists (ASA) physical status 1-3 and also includes patients with impaired renal function. Exclusion criteria include those with microdiscectomy, have chronic opiate use, significant respiratory depression, acute or severe bronchial asthma, chronic lung disease, known or suspected gastrointestinal obstruction including paralytic ileus, liver disease ((defined as alkaline phosphatase (ALP) \> 56, aspartate aminotransferase (AST)\> 100), known allergy or hypersensitivity to sufentanil or its components, baseline dementia, serotonin syndrome, adrenal insufficiency, severe hypotension, increased intracranial pressure, brain tumors, head injury, impaired consciousness, malignant hyperthermia, ASA physical status \>3, age \>75, and pregnant patients. Outcomes: Primary: Pain scores in post-anesthesia care unit (PACU) Secondary: Length of stay: PACU Length of stay: inpatient Hospital stay Pain scores: inpatient Hospital stay Opioid consumption: PACU Opioid consumption: inpatient Hospital stay As shown above, the above primary and secondary outcomes will also be collected in the prospective cohort to obtain estimates that can be used to power future randomized controlled trials. Safety assessments will include adverse events and use of concomitant medications, periodic monitoring of vital signs (blood pressure, heart rate, and respiratory rate), and continuous monitoring of oxygen saturation in the post-anesthesia care unit. Intraoperative Management: The prospective study arm will receive general endotracheal anesthesia consisting of total intravenous anesthesia maintained with continued infusions of propofol (80-200 mcg/kg/min) and sufentanil (0.2-0.3mcg/kg/hr). Anesthesia induction will be achieved with propofol (1.5-2.5mg/kg), succinylcholine (1mg/kg), and sufentanil (10-20 mcg). The study group will receive sufentanil SL 30 mcg at surgery end, but prior to emergence from anesthesia, and after the patient is turned supine. Antiemetic prophylaxis will be administered (ondansetron). Postoperative Management: Note that sufentanil SL will be ordered as q1hr prn, meaning that repeat doses must be administered at least 1 hr apart. In the post-anesthesia care unit, patients will be ordered to receive sufentanil SL 30 mcg prn 1 hr for breakthrough pain (for numerical rating scale, NRS \> 3) as the 1st line analgesic, with hydromorphone as the rescue analgesic if the patient is still experiencing pain (NRS \>3). The following opioid administration schema will be used for pain management in the post-anesthesia care unit: * 1st line: sufentanil SL 30mcg (NRS \>3). 2nd line: hydromorphone 0.2-0.6 mg (NRS \>3) * If upon arrival to the PACU the patient is still experiencing pain with NRS \>3 but cannot yet receive a repeat dose of sufentanil SL (because of having received 1st dose in the operating room less than 1 hour ago), then the patient can receive hydromorphone 0.2-0.6 mg prn until eligible to receive sufentanil SL. * If at any time the patient's NRS \>3 after 20 min following an administration of either sufentanil SL or fentanyl, the patient can receive a repeat dose of fentanyl until again eligible to receive sufentanil SL. Once the patient is transferred to the floor, both groups will receive the standard of care postoperative pain management orders (ie oral and intravenous prn analgesia for NRS \> 3). Sample Size/Statistical analysis: Assuming a within-group standard deviation in post-anesthesia care unit NRS pain score of 2.5 points, enrollment of 30 patients in the prospective group and inclusion of at least 80 patients in each retrospective control group will provide at least 80% power at a two sided alpha level of 0.025 (0.05/2 pair-wise comparisons) to detect a minimal clinically important difference of 2 points between the prospective group and each of the retrospective groups using linear regression. All outcomes will be compared between the prospective group and each of the retrospective groups using linear regression weighted by inverse probability of treatment weights. Probability of treatment (i.e., propensity scores) will be calculated using logistic regression with the following covariates: age, sex, body mass index, American Society of Anesthesiologists class, surgical invasiveness tier, reoperation, history of anxiety, anxiolytic use, history of depression, and antidepressant use.

Interventions

sufentanil SL 30mcg administered sublingually to patients undergoing spine surgery before extubation and during recovery

Sponsors

Brigham and Women's Hospital
Lead SponsorOTHER

Study design

Allocation
NA
Intervention model
SINGLE_GROUP
Primary purpose
TREATMENT
Masking
NONE

Eligibility

Sex/Gender
ALL
Age
18 Years to 85 Years
Healthy volunteers
No

Inclusion criteria

* Patients undergoing spine surgery (\> 1 levels) * Opioid-naïve * ≥18 years old * American Society of Anesthesiologists class 1-4 * Planned inpatient stay

Exclusion criteria

* Microdiscectomy or single level surgery * Chronic opiate use * Liver disease * Allergy/hypersensitivity to sufentanil * Patients with baseline dementia * Plan outpatient surgery

Design outcomes

Primary

MeasureTime frameDescription
Average Postoperative Pain Score - PACU/ Post-anesthesia Care UnitUp to 120 minutes after arrival to PACUpain scores as reported by the patient using NRS (numerical rating scale) 0 (no pain)-10 (worst possible pain)

Secondary

MeasureTime frameDescription
Opioid Consumption - PACUup to 120 min after arrival to the post anesthesia care unit (PACU)total amount of opioids (in morphine milligram equivalents) used
Opioid Consumption - Inpatient Floorup to 48 hours, from arrival to inpatient floor until discharge hometotal amount of opioids (in morphine milligram equivalents) used
Postoperative Pain Scores - Inpatient Floorup to 48 hours, from arrival to inpatient floor until discharge homepain scores as reported by the patient using NRS (numerical rating scale) 0 (no pain)-10 (worst possible pain)
Length of Stay in the PACUup to 24 hoursthe amount of time (in minutes) the patient stayed in the PACU until the patient was signed out as ready to be transferred to inpatient floor
Length of Stay on the Inpatient Floorup to 30 daysthe amount of time (in days) the patient stayed on the inpatient floor until the patient was discharged to home

Countries

United States

Participant flow

Participants by arm

ArmCount
Sufentanil SL Arm
Each patient will receive 30mcg of sufentanil SL prior to extubation in the operating room, and then as needed in the recovery room, guided by pain scores. Sublingual Tablet: sufentanil SL 30mcg administered sublingually to patients undergoing spine surgery before extubation and during recovery
30
IV Remifentanil Historical Arm
Each patient received intraoperative remifentanil and hydromorphone for postoperative pain
80
IV Sufentanil Historical Arm
Each patient received intraoperative sufentanil and hydromorphone for postoperative pain
80
Total190

Withdrawals & dropouts

PeriodReasonFG000FG001FG002
Overall StudyAdverse Event300
Overall StudyPhysician Decision100
Overall StudyProtocol Violation500

Baseline characteristics

CharacteristicIV Remifentanil Historical ArmTotalSufentanil SL ArmIV Sufentanil Historical Arm
Age, Continuous57.0 years
STANDARD_DEVIATION 11.3
58.0 years
STANDARD_DEVIATION 12.2
58.6 years
STANDARD_DEVIATION 14.2
58.8 years
STANDARD_DEVIATION 12.4
Antidepressant Use18 Participants38 Participants5 Participants15 Participants
Anxiolytic Use13 Participants26 Participants2 Participants11 Participants
ASA Class
Class 1 (Normal healthy patient, no systemic disease)
0 Participants3 Participants1 Participants2 Participants
ASA Class
Class 2 (mild systemic disease with no functional limitations
32 Participants75 Participants7 Participants36 Participants
ASA Class
Class 3 (severe systemic disease that may limit activity or function but is not a threat to life)
48 Participants112 Participants22 Participants42 Participants
Average PACU pain score5.7 units on a scale
STANDARD_DEVIATION 2.2
5.0 units on a scale
STANDARD_DEVIATION 2.4
3.2 units on a scale
STANDARD_DEVIATION 2.4
5.0 units on a scale
STANDARD_DEVIATION 2.4
BMI29.6 kg/m^2
STANDARD_DEVIATION 5.1
29.5 kg/m^2
STANDARD_DEVIATION 5.7
29.9 kg/m^2
STANDARD_DEVIATION 6.9
29.3 kg/m^2
STANDARD_DEVIATION 5.9
Ethnicity (NIH/OMB)
Hispanic or Latino
3 Participants8 Participants1 Participants4 Participants
Ethnicity (NIH/OMB)
Not Hispanic or Latino
76 Participants179 Participants28 Participants75 Participants
Ethnicity (NIH/OMB)
Unknown or Not Reported
1 Participants3 Participants1 Participants1 Participants
History of Anxiety20 Participants48 Participants9 Participants19 Participants
History of Depression11 Participants33 Participants7 Participants15 Participants
Intraoperative IV acetaminophen43 Participants91 Participants20 Participants28 Participants
Race (NIH/OMB)
American Indian or Alaska Native
0 Participants0 Participants0 Participants0 Participants
Race (NIH/OMB)
Asian
0 Participants0 Participants0 Participants0 Participants
Race (NIH/OMB)
Black or African American
5 Participants10 Participants0 Participants5 Participants
Race (NIH/OMB)
More than one race
0 Participants0 Participants0 Participants0 Participants
Race (NIH/OMB)
Native Hawaiian or Other Pacific Islander
0 Participants0 Participants0 Participants0 Participants
Race (NIH/OMB)
Unknown or Not Reported
3 Participants9 Participants3 Participants3 Participants
Race (NIH/OMB)
White
72 Participants171 Participants27 Participants72 Participants
Sex: Female, Male
Female
49 Participants107 Participants15 Participants43 Participants
Sex: Female, Male
Male
31 Participants83 Participants15 Participants37 Participants
Surgery duration (minutes)224.0 minutes229.0 minutes182.5 minutes249.0 minutes
Surgical Invasiveness Tier
tier 1: microdiscectomy
0 Participants7 Participants2 Participants5 Participants
Surgical Invasiveness Tier
tier 2: lumbar laminectomy, anterior cervical procedures, or minimally invasive spinal fusions
36 Participants96 Participants18 Participants42 Participants
Surgical Invasiveness Tier
tier 3: standard/complex lumbar fusion, emergency surgery following trauma posterior cervical fusion
40 Participants78 Participants8 Participants30 Participants
Surgical Invasiveness Tier
tier 4: surgeries to remove tumor, infection/deformity, or combined anterior & posterior cervical .
4 Participants9 Participants2 Participants3 Participants

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
EG002
affected / at risk
deaths
Total, all-cause mortality
0 / 390 / 800 / 80
other
Total, other adverse events
0 / 390 / 800 / 80
serious
Total, serious adverse events
3 / 390 / 800 / 80

Outcome results

Primary

Average Postoperative Pain Score - PACU/ Post-anesthesia Care Unit

pain scores as reported by the patient using NRS (numerical rating scale) 0 (no pain)-10 (worst possible pain)

Time frame: Up to 120 minutes after arrival to PACU

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmAverage Postoperative Pain Score - PACU/ Post-anesthesia Care Unit3.22 Pain score NSRStandard Deviation 2.42
IV Remifentanil Historical ArmAverage Postoperative Pain Score - PACU/ Post-anesthesia Care Unit5.66 Pain score NSRStandard Deviation 2.19
IV Sufentanil Historical ArmAverage Postoperative Pain Score - PACU/ Post-anesthesia Care Unit5.05 Pain score NSRStandard Deviation 2.38
Secondary

Length of Stay in the PACU

the amount of time (in minutes) the patient stayed in the PACU until the patient was signed out as ready to be transferred to inpatient floor

Time frame: up to 24 hours

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmLength of Stay in the PACU129.23 minutesStandard Deviation 77.15
IV Remifentanil Historical ArmLength of Stay in the PACU127.53 minutesStandard Deviation 54.83
IV Sufentanil Historical ArmLength of Stay in the PACU118.50 minutesStandard Deviation 52.59
Secondary

Length of Stay on the Inpatient Floor

the amount of time (in days) the patient stayed on the inpatient floor until the patient was discharged to home

Time frame: up to 30 days

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmLength of Stay on the Inpatient Floor1.11 daysStandard Deviation 0.74
IV Remifentanil Historical ArmLength of Stay on the Inpatient Floor2.09 daysStandard Deviation 1.78
IV Sufentanil Historical ArmLength of Stay on the Inpatient Floor2.19 daysStandard Deviation 1.67
Secondary

Opioid Consumption - Inpatient Floor

total amount of opioids (in morphine milligram equivalents) used

Time frame: up to 48 hours, from arrival to inpatient floor until discharge home

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmOpioid Consumption - Inpatient Floor41.59 morphine milligram equivalentsStandard Deviation 36.43
IV Remifentanil Historical ArmOpioid Consumption - Inpatient Floor74.51 morphine milligram equivalentsStandard Deviation 44.17
IV Sufentanil Historical ArmOpioid Consumption - Inpatient Floor74.99 morphine milligram equivalentsStandard Deviation 45.71
Secondary

Opioid Consumption - PACU

total amount of opioids (in morphine milligram equivalents) used

Time frame: up to 120 min after arrival to the post anesthesia care unit (PACU)

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmOpioid Consumption - PACU6.13 morphine milligram equivalentsStandard Deviation 10.79
IV Remifentanil Historical ArmOpioid Consumption - PACU29.02 morphine milligram equivalentsStandard Deviation 21.45
IV Sufentanil Historical ArmOpioid Consumption - PACU23.06 morphine milligram equivalentsStandard Deviation 21.61
Secondary

Postoperative Pain Scores - Inpatient Floor

pain scores as reported by the patient using NRS (numerical rating scale) 0 (no pain)-10 (worst possible pain)

Time frame: up to 48 hours, from arrival to inpatient floor until discharge home

ArmMeasureValue (MEAN)Dispersion
Sufentanil SL ArmPostoperative Pain Scores - Inpatient Floor3.96 Pain score NSRStandard Deviation 1.61
IV Remifentanil Historical ArmPostoperative Pain Scores - Inpatient Floor4.84 Pain score NSRStandard Deviation 1.55
IV Sufentanil Historical ArmPostoperative Pain Scores - Inpatient Floor4.54 Pain score NSRStandard Deviation 1.37

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026