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Lumbar Fusion With Nexxt Spine 3D-Printed Titanium Interbody Cages

Lumbar Fusion With 3D-Printed Porous Titanium Interbody Cages - A Single-Blinded Randomized Controlled Trial Evaluating Nexxt Matrixx(TM) Versus PEEK Cages

Status
Completed
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT03647501
Enrollment
53
Registered
2018-08-27
Start date
2018-08-22
Completion date
2022-03-16
Last updated
2023-06-15

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Lumbar Degenerative Disc Disease, Lumbar Spinal Deformity, Lumbar Spinal Stenosis, Lumbar Spondylolisthesis, Lumbar Spondylosis

Keywords

lumbar spinal arthrodesis, interbody cage, 3D-printing

Brief summary

The purpose of this randomized controlled trial is to assess and compare radiographic and clinical outcomes in patients who are to undergo combined interbody/posterolateral lumbar fusion procedures, supplemented with pedicle screw instrumentation, using one of the following interbody cages; the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage or the HonourTM poly-ether-ether-ketone cage.

Detailed description

This randomized controlled trial will prospectively evaluate the safety and efficacy of the Nexxt MatrixxTM System titanium implant supplemented with a pedicle screw system as compared to a representative PEEK cage currently used in routine fashion for lumbar interbody fusion procedures. This study will capture clinical and radiographic outcomes on patients up to 2 years post operatively. Both cages will be used in conjunction with milled local autograft bone generated as part of the spinal fusion procedure (no iliac crest autograft will be utilized). This single centered study will enroll up to 70 subjects (n = 35 per group), with subjects followed for 24 months post-surgery. All subjects enrolled in the study will be recruited from a pool of subjects eligible for combined interbody/posterolateral lumbar fusion surgery. Subjects will be randomized in the trial to receive either the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage or the HonourTM PEEK cage supplemented with a pedicle screw system and milled local autograft bone. Subject randomization will be stratified according to smoking status. Subjects will be blinded to their group status for the duration of the study assessments and procedures (24 months post-operatively). Subject study data will be collected preoperatively, intra-operatively and postoperatively at 3, 6, 12, and 24 months.

Interventions

DEVICEInterbody cage (titanium)

Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.

DEVICEInterbody cage (PEEK)

Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.

Sponsors

Nexxt Spine, LLC
CollaboratorINDUSTRY
Ohio State University
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
SINGLE (Subject)

Masking description

Subjects will be blinded to their group status for the duration of the study assessments and procedures (up to 24 months post-operatively).

Intervention model description

All subjects will be randomized in the trial to receive either the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage or the HonourTM PEEK cage supplemented with a pedicle screw system and milled local autograft bone. Subject randomization will be stratified according to smoking status.

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
No

Inclusion criteria

* Subject is scheduled to undergo combined interbody and posterolateral spinal fusion surgery using either the Nexxt MatrixxTM 3D-printed titanium cage or HonourTM PEEK cage in conjunction with local autograft bone, and supplementation with a pedicle screw system. * Subject must be over the age of 18 years old. * Subject has been unresponsive to conservative care for a minimum of 6 months. * The subject must in the investigator's opinion, be psychosocially, mentally, and physically able to fully comply with this protocol including the required follow-up visits, the filling out of required forms, and have the ability to understand and give written informed consent.

Exclusion criteria

* Subjects with previous lumbar arthrodesis surgery. * Subjects requiring additional bone grafting materials other than local autograft bone. * Subject has inadequate tissue coverage over the operative site. * Subject has an open wound local to the operative area, or rapid joint disease, bone absorption, or osteoporosis. * Subject has a condition requiring medications that may interfere with bone or soft tissue healing (i.e., oral or parenteral glucocorticoids, immunosuppressives, methotrexate, etc.). * Subject has an active local or systemic infection. * Subject has a metal sensitivity/foreign body sensitivity. * Subject is morbidly obese, defined as a body mass index (BMI) greater than 40. * Subject has any medical condition or extenuating circumstance that, in the opinion of the investigator, would preclude participation in the study. * Subject is currently involved in another investigational drug or device study that could confound study data. * Subject has a history (present or past) of substance abuse (recreational drugs, prescription drugs or alcohol) that in the investigator's opinion may interfere with protocol assessments and/or with the subject's ability to complete the protocol required follow-up. * Subjects who are pregnant or plan to become pregnant in the next 12 months or who are lactating. * Subject is involved in or planning to engage in litigation or receiving Worker's Compensation related to neck or back pain. * Subject is a prisoner.

Design outcomes

Primary

MeasureTime frameDescription
Interbody Radiographic Fusion Rate6 months post-operativelyInterbody fusion will be graded using the Brantigan, Steffee, Fraser (BSF) Scale which classifies fusion between the interbody cage and adjacent bone on a scale of 1-3 where a higher score indicates a better outcome. The grades are defined as follows: Brantigan, Steffee, Fraser-Grade 1 (BSF-1) indicates radiographical pseudarthrosis, Brantigan, Steffee, Fraser-Grade 2 (BSF-2) is defined by radiographical locked pseudarthrosis, and Brantigan, Steffee, Fraser-Grade 3 (BSF-3) is radiographical fusion, indicating the best outcome. The subject will be considered a success if fusion is a Grade BSF-3 at 6 months.

Secondary

MeasureTime frameDescription
Post-operative Timing of Fusion12 months post-operativelySecondary measures of effectiveness will be determined by timing of fusion observed in X-rays post-operatively. Fusion at one year was defined as a difference in cobb angle of the operated levels between flexion and extension views. More than 2 degrees of change between views indicated non-union at one year.

Countries

United States

Participant flow

Participants by arm

ArmCount
3D-printed Titanium Cage
Subjects enrolled in this arm will have the Nexxt Spine Nexxt MatrixxTM 3D-printed titanium cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (titanium): Subject will be implanted with a 3D-printed titanium cage during their lumbar interbody fusion surgery.
25
Poly-ether-ether-ketone (PEEK) Cage
Subjects enrolled in this arm will have the HonourTM poly-ether-ether-ketone (PEEK) cage (interbody cage) implanted at each level of 1 or 2-level lumbar arthrodesis procedures. All constructs will be supplemented with a pedicle screw system (Depuy Synthes Expedium) cleared for lumbar spinal fusion. Interbody cage (PEEK): Subject will be implanted with a poly-ether-ether-ketone (PEEK) cage during their lumbar interbody fusion surgery.
28
Total53

Withdrawals & dropouts

PeriodReasonFG000FG001
Overall StudyLost to Follow-up11
Overall StudyWithdrawal by Subject01

Baseline characteristics

Characteristic3D-printed Titanium CagePoly-ether-ether-ketone (PEEK) CageTotal
Age, Categorical
<=18 years
0 Participants0 Participants0 Participants
Age, Categorical
>=65 years
6 Participants6 Participants12 Participants
Age, Categorical
Between 18 and 65 years
19 Participants22 Participants41 Participants
Current Smoker8 Participants11 Participants19 Participants
Ethnicity (NIH/OMB)
Hispanic or Latino
0 Participants0 Participants0 Participants
Ethnicity (NIH/OMB)
Not Hispanic or Latino
24 Participants28 Participants52 Participants
Ethnicity (NIH/OMB)
Unknown or Not Reported
1 Participants0 Participants1 Participants
Race (NIH/OMB)
American Indian or Alaska Native
0 Participants0 Participants0 Participants
Race (NIH/OMB)
Asian
0 Participants1 Participants1 Participants
Race (NIH/OMB)
Black or African American
1 Participants2 Participants3 Participants
Race (NIH/OMB)
More than one race
0 Participants0 Participants0 Participants
Race (NIH/OMB)
Native Hawaiian or Other Pacific Islander
0 Participants0 Participants0 Participants
Race (NIH/OMB)
Unknown or Not Reported
1 Participants0 Participants1 Participants
Race (NIH/OMB)
White
23 Participants25 Participants48 Participants
Region of Enrollment
United States
25 participants28 participants53 participants
Sex: Female, Male
Female
11 Participants11 Participants22 Participants
Sex: Female, Male
Male
14 Participants17 Participants31 Participants

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
deaths
Total, all-cause mortality
0 / 250 / 28
other
Total, other adverse events
3 / 259 / 28
serious
Total, serious adverse events
7 / 256 / 28

Outcome results

Primary

Interbody Radiographic Fusion Rate

Interbody fusion will be graded using the Brantigan, Steffee, Fraser (BSF) Scale which classifies fusion between the interbody cage and adjacent bone on a scale of 1-3 where a higher score indicates a better outcome. The grades are defined as follows: Brantigan, Steffee, Fraser-Grade 1 (BSF-1) indicates radiographical pseudarthrosis, Brantigan, Steffee, Fraser-Grade 2 (BSF-2) is defined by radiographical locked pseudarthrosis, and Brantigan, Steffee, Fraser-Grade 3 (BSF-3) is radiographical fusion, indicating the best outcome. The subject will be considered a success if fusion is a Grade BSF-3 at 6 months.

Time frame: 6 months post-operatively

ArmMeasureGroupValue (NUMBER)
3D-printed Titanium CageInterbody Radiographic Fusion RateLevel with BSF Grade 327 Cages/Spinal Levels
3D-printed Titanium CageInterbody Radiographic Fusion RateLevel with BSF Grade 26 Cages/Spinal Levels
3D-printed Titanium CageInterbody Radiographic Fusion RateLevel with BSF Grade 10 Cages/Spinal Levels
3D-printed Titanium CageInterbody Radiographic Fusion RateLevel with Cage Removed- Grade Not Applicable1 Cages/Spinal Levels
Poly-ether-ether-ketone (PEEK) CageInterbody Radiographic Fusion RateLevel with Cage Removed- Grade Not Applicable0 Cages/Spinal Levels
Poly-ether-ether-ketone (PEEK) CageInterbody Radiographic Fusion RateLevel with BSF Grade 310 Cages/Spinal Levels
Poly-ether-ether-ketone (PEEK) CageInterbody Radiographic Fusion RateLevel with BSF Grade 16 Cages/Spinal Levels
Poly-ether-ether-ketone (PEEK) CageInterbody Radiographic Fusion RateLevel with BSF Grade 224 Cages/Spinal Levels
Secondary

Post-operative Timing of Fusion

Secondary measures of effectiveness will be determined by timing of fusion observed in X-rays post-operatively. Fusion at one year was defined as a difference in cobb angle of the operated levels between flexion and extension views. More than 2 degrees of change between views indicated non-union at one year.

Time frame: 12 months post-operatively

Population: Overall Number of Participants and Units Analyzed relied on available imaging at one year: Flexion extension films at one year were available for 18 (69.2%) PEEK patients and 16 (66.7%) of titanium patients.

ArmMeasureGroupValue (NUMBER)
3D-printed Titanium CagePost-operative Timing of FusionSurgical levels over 2 degrees of change (non-union/non-fusion)5 Surgical Levels
3D-printed Titanium CagePost-operative Timing of FusionSurgical levels under 2 degrees of change (fusion)19 Surgical Levels
Poly-ether-ether-ketone (PEEK) CagePost-operative Timing of FusionSurgical levels over 2 degrees of change (non-union/non-fusion)12 Surgical Levels
Poly-ether-ether-ketone (PEEK) CagePost-operative Timing of FusionSurgical levels under 2 degrees of change (fusion)17 Surgical Levels

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026