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A Pilot Study of the Utility of 3D Printed Masks for ALS Subjects

A Pilot Study of the Utility of 3D Printed Masks for ALS Subjects

Status
Terminated
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT03519880
Enrollment
5
Registered
2018-05-09
Start date
2017-03-14
Completion date
2020-03-14
Last updated
2021-04-06

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Amyotrophic Lateral Sclerosis

Keywords

amyotrophic lateral sclerosis, non-invasive ventilation, mask, custom, 3D-printing

Brief summary

Non-invasive ventilation (NIV) is an important therapy for patients with a number of neurological diseases. Specifically, NIV has been shown to be an effective treatment for people with amyotrophic lateral sclerosis (ALS, also known as Lou Gehrig's disease), which is a fatal, non-curable, progressive disease of the motor neurons. However, due to changes in facial structure associated with the disease, many ALS patients find that traditional NIV masks don't fit well. In this study, investigators will perform a feasibility study on NIV mask interfaces which are custom designed for each ALS patient and then manufactured via 3D printing.

Detailed description

Non-invasive ventilation (NIV) is an important therapy for patients with a number of neurological diseases. Specifically, for amyotrophic lateral sclerosis (ALS)--a fatal, non-curable, progressive disease of the motor neurons--NIV represents one of the most effective treatments with a survival benefit of greater than 1 year. Despite this survival advantage, and the corresponding improvement in Quality of Life (QoL), compliance with NIV can be poor. Factors contributing to poor compliance to NIV include bulbar onset disease and mask leaks. In addition to reduced adherence to therapy, elevated mask leaks can compromise the pressure adjustment algorithm in average volume assured pressure support (AVAPS) ventilation, a commonly used mode of bilevel (positive airway pressure) PAP therapy in ALS. In an effort to increase NIV compliance in subjects with neurological conditions, and specifically ALS, investigators hypothesize that a better fit achieved through 3D printed NIV mask interfaces may improve utilization by decreasing mask leaks, decreasing the required delivery pressures and improving compliance with therapy. Investigators therefore propose a feasibility study to investigate the use of 3D printing to manufacture customized NIV mask interfaces for subjects with ALS who encounter difficulty using NIV because of poorly fitting mask interfaces despite exhausting available commercial mask options.

Interventions

DEVICECustom Mask Interface

Subjects enrolled in the study will received a custom designed, 3D printed, non-invasive ventilation mask interface.

Sponsors

ALS Association
CollaboratorOTHER
University of Michigan
Lead SponsorOTHER

Study design

Allocation
NA
Intervention model
SINGLE_GROUP
Primary purpose
DEVICE_FEASIBILITY
Masking
NONE

Masking description

There is no masking.

Intervention model description

All trial enrollees will receive the custom-designed 3D printed non-invasive ventilation mask interface.

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
No

Inclusion criteria

1. Age greater than 18 2. Ability to communicate in English 3. Diagnosis of ALS 4. Subject followed in the ALS Clinic at University of Michigan 5. Current use of NIV. 6. Problematic mask leak defined as one of the following: A. A clinical complaint of mask leak impeding use of PAP AND PAP use \<6 hours per night AND/OR B. Average percentage of the night in large leak on download of \>10% (AVAPS) 7. At least 1 month of NIV use

Exclusion criteria

1. Subjects successfully using a commercially available mask without objective or subjective leak with good compliance (average use \>6 hours per night) 2. Silicone allergy

Design outcomes

Primary

MeasureTime frameDescription
Average number of hours the custom NIV mask interface is used per night1 monthAverage number of hours the custom NIV mask interface is used per night
Leak parameters from device1 monthAverage minutes in large leak or leak measured from the device in liters per minute and averaged over the month
Tidal volume measurements1 month(average measured tidal volume/average set tidal volume)\*100%

Secondary

MeasureTime frameDescription
Interviews with subjects regarding their experience with the custom mask Qualitative assessment of custom NIV mask efficacy1 monthInterviews with subjects regarding their experience with the custom mask

Other

MeasureTime frameDescription
PROMIS Neuro-Quality of Life Fatigue Scale1 monthFatigue Scale. Scales: For each question, Always (5), Often (4), Sometimes (3), Rarely (2), and Never (1) is selected.
ALS Depression Inventory-12 (ADI-12)1 monthDepression Scale. Scales: For each question, the following is selected: I fully agree, I agree, I don't agree, I do not agree at all
PROMIS Neuro-Quality of Life Sleep Disturbance Scale1 monthSleep Disturbance Scale. Scales: For each question, Always (5), Often (4), Sometimes (3), Rarely (2), and Never (1) is selected.
ALS Functional Rating Scale, Revised (ALSFRS-R)1 monthFunctional Rating Scale. Scales: Customized for each question, but 4 is the maximum and generally means 'normal', and 0 represents significant impairment.
ALS Specific Quality of Life-20 (ALSSQOL20)1 monthQuality of Life Scale. Scales: For each question, 1-10 is selected, where 10 means extremely and 0 means not at all.
Epworth Sleepiness Scale (ESS)1 monthSleepiness Scale. Scales: 3 means high chance of dozing, 2 means moderate chance of dozing, 1 means slight chance of dozing, and 0 means would never doze.

Countries

United States

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026