Skip to content

Custom Cutting Block Instrument vs Regular Instrumentation Total Knee Replacement (TKR)

A Double-blinded, Randomized, Controlled Trial of Total Knee Replacement Using Custom Cutting Block Instrument vs Regular Instrumentation

Status
Completed
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT03416946
Enrollment
54
Registered
2018-01-31
Start date
2011-12-01
Completion date
2017-05-01
Last updated
2021-10-04

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Osteoarthritis, Knee

Keywords

Total knee replacement

Brief summary

To determine if the use of patient-specific custom cutting blocks for implantation of total knee components results in improved limb alignment and component positioning compared to regular instrumentation.

Detailed description

This is a randomized controlled trial. Patients will be randomized to have their knee implanted using either the patient-specific custom cutting blocks or the regular instrumentation system. Functional and radiographic outcomes will be assessed in a blinded fashion. The Smith and Nephew Legion Primary® total knee system will be used in both groups; this is an implant with a good long term track record based on the Genesis II design. All surgeons have used and are familiar with the regular instrumentation. They will be instructed in the use of the patient-specific custom cutting blocks prior to study initiation.

Interventions

Custom cutting block using MRI to create patient specific instrumentations

Traditional cutting method

Sponsors

Orthopaedic Innovation Centre
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
SINGLE (Subject)

Masking description

Randomization will occur after enrolment and subjects will be blinded to assignment group. All subjects will be scheduled for and receive the same MRI experience. It is not possible to blind the surgeon to the surgical technique.

Intervention model description

The block randomization process will be stratified by surgeon to ensure equal distribution between the two surgical techniques.

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
Yes

Inclusion criteria

1. Patient is male or female ages 18 and over. 2. Patient is having primary total knee replacement 3. Patient is willing to sign the informed consent and to come for all study visits.

Exclusion criteria

1. Deformity of the femur preventing use of the intra-medullary guide utilized in the regular instrumentation set. 2. Necessity for the use of constrained implants. These types of implants have intra-medullary stems, therefore all bone cuts need to be referenced off intramedullary guides, making image guided bone cuts inappropriate. 3. Patients undergoing knee replacement revision surgery. Theses types of implants also have stems, making the use of image guided bone cuts inappropriate for the same reasons. 4. Patients scheduled for bilateral knee surgery (simultaneous or staged)

Design outcomes

Primary

MeasureTime frameDescription
Radiographic Alignment8 WeeksUsing 3 foot standing film
Number of HKA Angle Outliers8 WeeksThe angle formed between the mechanical axes of the femur and tibia create the hip-knee-ankle (HKA) angle.

Secondary

MeasureTime frameDescription
Pain Catastrophizing Scale (PCS) ScorePreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the PCS (patient reported). The total score ranges from 0 to 52 with higher scores indicating greater pain catastrophizing. Sub-scales will not be used in this study.
Oxford Knee ScorePreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Oxford 12 scores (patient reported). The score ranges from 0 to 48 with higher scores indicating improved function and less pain.
Hip PainPreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Pain Visual Analog Scale (VAS). The scale is from 0 to 100, 0=no pain and at 100= worst pain. (patient reported).
University of California Los Angeles (UCLA) Activity ScorePreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in activity level assessments using the UCLA Activity score (patient reported). The scale ranges from 1-10 with higher values associated with more intense activities.
Patient SatisfactionPreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Satisfaction Visual Analog Scale (VAS). The scale is from 0 to 100, 0=Not Satisfied and at 100=Satisfied. (patient reported).
EuroQol (EQ) Five Dimension (5D) SurveyPreoperative, 1 and 2 yearsEvaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the EQ-5D (patient reported). The digits for the five dimensions can be combined into a 5-digit number that describes the patient's health state, this health state is range from 0 to 1.0. Higher scores indicate improved quality of life within each dimension.

Other

MeasureTime frameDescription
Other Measures: Adverse EventsPeri-operative, intra-operative and post-operativePeri-operative complications such as deep venous thrombosis, pulmonary emboli, wound complications and cardiac events. Post-operative complication such as infection, loosening, etc.
Blood LossIntra-operativeBlood loss during surgery \>100ml (n)
Length of Stay (LOS)Peri-operativeLength of hospital stay
Other Measure: TimeIntra-operativeSurgical and tourniquet time

Countries

Canada

Participant flow

Participants by arm

ArmCount
Custom Block Instrumentation
Patients-specific custom cutting blocks using the Smith and Nephew Visionaire system Visionaire: Custom cutting block using MRI to create patient specific instrumentations
25
Traditional Instrumentation
Traditional cutting methods for Total Knee Replacement Traditional: Traditional cutting method
29
Total54

Baseline characteristics

CharacteristicCustom Block InstrumentationTraditional InstrumentationTotal
Age, Continuous63.8 years
STANDARD_DEVIATION 9.2
65.7 years
STANDARD_DEVIATION 9.2
64.8 years
STANDARD_DEVIATION 9.1
Body Mass Index33.6 kg/m2
STANDARD_DEVIATION 7.2
32.0 kg/m2
STANDARD_DEVIATION 6
32.76 kg/m2
STANDARD_DEVIATION 6.6
Knee
Left
12 Participants17 Participants29 Participants
Knee
Right
13 Participants12 Participants25 Participants
Pre-op HKA angle-5.2 degree
STANDARD_DEVIATION 5.9
-6.7 degree
STANDARD_DEVIATION 7.5
-6.0 degree
STANDARD_DEVIATION 6.8
Race and Ethnicity Not Collected0 Participants
Region of Enrollment
Canada
25 Participants29 Participants54 Participants
Sex: Female, Male
Female
18 Participants22 Participants40 Participants
Sex: Female, Male
Male
7 Participants7 Participants14 Participants

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
deaths
Total, all-cause mortality
0 / 250 / 29
other
Total, other adverse events
0 / 250 / 29
serious
Total, serious adverse events
4 / 251 / 29

Outcome results

Primary

Number of HKA Angle Outliers

The angle formed between the mechanical axes of the femur and tibia create the hip-knee-ankle (HKA) angle.

Time frame: 8 Weeks

ArmMeasureValue (NUMBER)
Custom Block InstrumentationNumber of HKA Angle Outliers6 outliers
Traditional InstrumentationNumber of HKA Angle Outliers10 outliers
Primary

Radiographic Alignment

Using 3 foot standing film

Time frame: 8 Weeks

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationRadiographic AlignmentFemoral coronal angle89.4 degreeStandard Deviation 1.9
Custom Block InstrumentationRadiographic AlignmentFemoral sagittal angle87.4 degreeStandard Deviation 2.2
Custom Block InstrumentationRadiographic AlignmentTibial coronal angle89.2 degreeStandard Deviation 1.5
Custom Block InstrumentationRadiographic AlignmentTibial sagittal angle3.8 degreeStandard Deviation 3
Custom Block InstrumentationRadiographic AlignmentPost-op HKA angle-1.6 degreeStandard Deviation 3.2
Traditional InstrumentationRadiographic AlignmentTibial sagittal angle7.7 degreeStandard Deviation 3.6
Traditional InstrumentationRadiographic AlignmentPost-op HKA angle-1.8 degreeStandard Deviation 2.7
Traditional InstrumentationRadiographic AlignmentFemoral coronal angle89.3 degreeStandard Deviation 2.5
Traditional InstrumentationRadiographic AlignmentTibial coronal angle89.1 degreeStandard Deviation 1.6
Traditional InstrumentationRadiographic AlignmentFemoral sagittal angle87.3 degreeStandard Deviation 2.7
p-value: 0.79t-test, 2 sided
Secondary

EuroQol (EQ) Five Dimension (5D) Survey

Evaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the EQ-5D (patient reported). The digits for the five dimensions can be combined into a 5-digit number that describes the patient's health state, this health state is range from 0 to 1.0. Higher scores indicate improved quality of life within each dimension.

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationEuroQol (EQ) Five Dimension (5D) SurveyPre-op0.760 units on a scaleStandard Deviation 0.058
Custom Block InstrumentationEuroQol (EQ) Five Dimension (5D) Survey1 Year0.101 units on a scaleStandard Deviation 0.09
Custom Block InstrumentationEuroQol (EQ) Five Dimension (5D) Survey2 Years0.112 units on a scaleStandard Deviation 0.11
Traditional InstrumentationEuroQol (EQ) Five Dimension (5D) SurveyPre-op0.744 units on a scaleStandard Deviation 0.061
Traditional InstrumentationEuroQol (EQ) Five Dimension (5D) Survey1 Year0.110 units on a scaleStandard Deviation 0.086
Traditional InstrumentationEuroQol (EQ) Five Dimension (5D) Survey2 Years0.120 units on a scaleStandard Deviation 0.098
Secondary

Hip Pain

Evaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Pain Visual Analog Scale (VAS). The scale is from 0 to 100, 0=no pain and at 100= worst pain. (patient reported).

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationHip PainPre-op61.6 units on a scaleStandard Deviation 23.4
Custom Block InstrumentationHip PainImprovement at 1 Year-38.4 units on a scaleStandard Deviation 34.4
Custom Block InstrumentationHip PainImprovement at 2 Year-40.8 units on a scaleStandard Deviation 40.1
Traditional InstrumentationHip PainPre-op67.4 units on a scaleStandard Deviation 20.6
Traditional InstrumentationHip PainImprovement at 1 Year-40.1 units on a scaleStandard Deviation 32.9
Traditional InstrumentationHip PainImprovement at 2 Year-46.3 units on a scaleStandard Deviation 24.2
Secondary

Oxford Knee Score

Evaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Oxford 12 scores (patient reported). The score ranges from 0 to 48 with higher scores indicating improved function and less pain.

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationOxford Knee ScorePre-op22.8 units on a scaleStandard Deviation 7.8
Custom Block InstrumentationOxford Knee ScoreImprovement at 1 Year10.7 units on a scaleStandard Deviation 11.4
Custom Block InstrumentationOxford Knee ScoreImprovement at 2 Year13.3 units on a scaleStandard Deviation 12.4
Traditional InstrumentationOxford Knee ScorePre-op19.6 units on a scaleStandard Deviation 6.8
Traditional InstrumentationOxford Knee ScoreImprovement at 1 Year15.3 units on a scaleStandard Deviation 7.7
Traditional InstrumentationOxford Knee ScoreImprovement at 2 Year12.8 units on a scaleStandard Deviation 8.9
Secondary

Pain Catastrophizing Scale (PCS) Score

Evaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the PCS (patient reported). The total score ranges from 0 to 52 with higher scores indicating greater pain catastrophizing. Sub-scales will not be used in this study.

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationPain Catastrophizing Scale (PCS) ScorePre-op14.0 units on a scaleStandard Deviation 12.3
Custom Block InstrumentationPain Catastrophizing Scale (PCS) ScoreImprovement at 1 Year9.1 units on a scaleStandard Deviation 12.3
Custom Block InstrumentationPain Catastrophizing Scale (PCS) ScoreImprovement at 2 Year8.0 units on a scaleStandard Deviation 13.7
Traditional InstrumentationPain Catastrophizing Scale (PCS) ScorePre-op17.4 units on a scaleStandard Deviation 11.9
Traditional InstrumentationPain Catastrophizing Scale (PCS) ScoreImprovement at 1 Year10.5 units on a scaleStandard Deviation 14.4
Traditional InstrumentationPain Catastrophizing Scale (PCS) ScoreImprovement at 2 Year6.4 units on a scaleStandard Deviation 14.9
Secondary

Patient Satisfaction

Evaluate change from preoperative baseline to 1 and 2 year post operative in functional outcomes assessments using the Satisfaction Visual Analog Scale (VAS). The scale is from 0 to 100, 0=Not Satisfied and at 100=Satisfied. (patient reported).

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationPatient SatisfactionImprovement at 2 Year62.0 units on a scaleStandard Deviation 31.3
Custom Block InstrumentationPatient SatisfactionPre-op23.0 units on a scaleStandard Deviation 23.5
Custom Block InstrumentationPatient SatisfactionImprovement at 1 Year59.1 units on a scaleStandard Deviation 31.6
Traditional InstrumentationPatient SatisfactionPre-op25.6 units on a scaleStandard Deviation 26.2
Traditional InstrumentationPatient SatisfactionImprovement at 1 Year57.4 units on a scaleStandard Deviation 28.5
Traditional InstrumentationPatient SatisfactionImprovement at 2 Year56.0 units on a scaleStandard Deviation 29.6
Secondary

University of California Los Angeles (UCLA) Activity Score

Evaluate change from preoperative baseline to 1 and 2 year post operative in activity level assessments using the UCLA Activity score (patient reported). The scale ranges from 1-10 with higher values associated with more intense activities.

Time frame: Preoperative, 1 and 2 years

ArmMeasureGroupValue (MEAN)Dispersion
Custom Block InstrumentationUniversity of California Los Angeles (UCLA) Activity ScorePre-op4.4 units on a scaleStandard Deviation 1.8
Custom Block InstrumentationUniversity of California Los Angeles (UCLA) Activity ScoreImprovement at 1 Year0.8 units on a scaleStandard Deviation 1.92
Custom Block InstrumentationUniversity of California Los Angeles (UCLA) Activity ScoreImprovement at 2 Year1.0 units on a scaleStandard Deviation 2
Traditional InstrumentationUniversity of California Los Angeles (UCLA) Activity ScorePre-op3.4 units on a scaleStandard Deviation 1.1
Traditional InstrumentationUniversity of California Los Angeles (UCLA) Activity ScoreImprovement at 1 Year1.6 units on a scaleStandard Deviation 1.6
Traditional InstrumentationUniversity of California Los Angeles (UCLA) Activity ScoreImprovement at 2 Year1.6 units on a scaleStandard Deviation 1.7
Other Pre-specified

Blood Loss

Blood loss during surgery \>100ml (n)

Time frame: Intra-operative

ArmMeasureValue (COUNT_OF_PARTICIPANTS)
Custom Block InstrumentationBlood Loss5 Participants
Traditional InstrumentationBlood Loss10 Participants
Other Pre-specified

Length of Stay (LOS)

Length of hospital stay

Time frame: Peri-operative

ArmMeasureValue (MEAN)Dispersion
Custom Block InstrumentationLength of Stay (LOS)4.0 DaysStandard Deviation 1.5
Traditional InstrumentationLength of Stay (LOS)4.2 DaysStandard Deviation 2.6
Other Pre-specified

Other Measures: Adverse Events

Peri-operative complications such as deep venous thrombosis, pulmonary emboli, wound complications and cardiac events. Post-operative complication such as infection, loosening, etc.

Time frame: Peri-operative, intra-operative and post-operative

ArmMeasureValue (NUMBER)
Custom Block InstrumentationOther Measures: Adverse Events4 participants
Traditional InstrumentationOther Measures: Adverse Events1 participants
Other Pre-specified

Other Measure: Time

Surgical and tourniquet time

Time frame: Intra-operative

ArmMeasureValue (MEAN)Dispersion
Custom Block InstrumentationOther Measure: Time64.2 MinutesStandard Deviation 16.5
Traditional InstrumentationOther Measure: Time57 MinutesStandard Deviation 14

Source: ClinicalTrials.gov · Data processed: Feb 20, 2026