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Safety and Efficacy of the CarboClear Pedicle Screw System

CarboClear Pedicle Screw System

Status
Completed
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT02626624
Enrollment
57
Registered
2015-12-10
Start date
2015-12-27
Completion date
2022-12-28
Last updated
2025-04-27

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Degenerative Disc Disease, Spondylolisthesis, Grade 1

Brief summary

The purpose of this trial is to demonstrate the safety and effectiveness of the CarboClear Pedicle Screw System, for skeletally mature DDD patients undergoing one level spinal fusion in combination with interbody fusion device, and requiring immediate, rigid, posterior spinal stabilization of the lumbar and/or sacral spine.

Detailed description

A prospective, multi-center, confirmatory, single arm, study. Results of the study will be compared to data from the literature. The CarboClear Pedicle Screw System is designed for use with intervertebral body fusion device and with autogenous and/or allogenic bone graft comprised of cancellous and/or corticocancellous bone graft, using PLIF or TLIF. A total of 55 subjects will participate in the study, with up to 25 patients recruited at sites in Israel and at least 30 patients will be enrolled in US sites. Follow-ups: Radiographic (AP, lateral and flexion/extension X-Rays) and clinical evaluations. Follow-up sessions at 6 weeks, 3 months, 6 months, 12 months, and 24 months postoperatively, and then annually, until the last patient has completed 2-year follow-up.

Interventions

DEVICEImplantation of the CarboClear Pedicle Screw System

Sponsors

CarboFix Orthopedics Inc.
CollaboratorUNKNOWN
CarboFix Orthopedics Ltd.
Lead SponsorINDUSTRY

Study design

Allocation
NA
Intervention model
SINGLE_GROUP
Primary purpose
TREATMENT
Masking
NONE

Eligibility

Sex/Gender
ALL
Age
21 Years to 72 Years
Healthy volunteers
No

Inclusion criteria

1. Subject has degenerative disc disease (DDD) at one level, from L2 to S1 vertebrae, with up to Grade I spondylolisthesis. DDD is defined as back pain and/or radicular leg pain with degeneration of the disc confirmed by patient history, radiographic studies, and physical examination, with one or more of the following factors (as measured radiographically, either by CT, MRI or plain film, myelography, discography, etc.): * osteophyte formation of facet joints or vertebral endplates; * decreased disc height, on average by \> 2 mm; * scarring/thickening of ligamentum flavum, annulus fibrosis, or facet joint capsule; * herniated nucleus pulposus; * facet joint degeneration/changes; * vacuum phenomenon. 2. Subject is candidate for single level intervertebral fusion, with or without posterolateral fusion, with implantation of intervertebral body fusion device and supplemental fixation. 3. Subject age is between 21 - 72 years, and subject is skeletally mature. 4. Pre-operative low back and/or leg/s pain (debilitating pain that causes a significant disturbance of the routine daily physical activities) ≥ 40 mm on a 100 mm Visual Analogue Scale (VAS). 5. Pre-operative Oswestry Disability Index (ODI) score ≥ 40 percentage-point, indicating at least moderate disability (interpreted as moderate/severe disability). 6. Low back and/or leg/s pain is unresponsive to prior non-surgical management for a minimum of six months. Non-operative treatment includes pain medication, physical therapy and/or injections. 7. Patient must understand and sign the informed consent. 8. Patient is willing and able to meet the proposed follow-up schedule including return to follow-up visits and complete necessary study paperwork. 9. Patient is willing and able to follow the postoperative management program.

Exclusion criteria

1. Previous fusion or fusion attempts, including anterior fusion or posterolateral fusion, at the index level. 2. Previous fusion or fusion attempts at the adjacent levels. 3. Prior decompression procedures that include removal of soft and bone tissue at the index or adjacent levels. 4. Patient is not skeletally mature. 5. Degenerative spondylolisthesis greater than Grade I. 6. Spinal instability at the index level with ≥ 3 mm translation and/or ≥ 5 degrees angulation. Determination of instability will be assessed using flexion/extension lateral view radiographs. 7. Isthmic spondylolisthesis. 8. Radiographically confirmed moderate or severe spinal stenosis with associated neurogenic claudication. Radiographically confirmed moderate/severe stenosis is defined as reduction of ˃50% of central and/or foraminal canal diameter compared to the adjacent uninvolved levels. Neurogenic claudication is leg, groin or buttock pain and/or numbness that worsens with walking or erect posture and is relieved with flexion of the spine. 9. Systemic infection or infection at the site of surgery. 10. Metabolic bone disease, such as osteopenia, osteoporosis, and osteomalacia. A screening Questionnaire for osteoporosis, SCORE (Simple Calculated Osteoporosis Risk Estimation), will be used to screen patients who require a DEXA bone mineral density measurement. If DEXA is required, exclusion will be defined as measured T-score less than or equal to -2.5 (WHO definition). 11. History of Paget's disease or other bone pathologies, whether acquired or congenital, including renal osteodystrophy, untreated or uncontrolled hyperthyrodism, hypothyroidism, hyperparathyroidism, Ehrlers-Danlos-syndrome, osteogenesis imperfecta, achondroplasia, tuberculosis. 12. Personal and/or familial history NF2, and/or spinal tumor. 13. Ankylosing spondylitis. 14. Diffuse idiopathic skeletal hyperostosis (DISH) syndrome. 15. Active hepatitis (viral or serum) or HIV positive, renal failure, systemic lupus erythematosus, or any other significant medical conditions which would substantially increase the risk of surgery. 16. Immune deficiency disease. 17. Patient is receiving immunosuppressive or long-term steroid therapy. 18. Active malignancy or other significant medical comorbidities. 19. All concomitant diseases that can jeopardize the functioning and success of the patient. 20. Allergy to any component of the investigational device, including carbon fiber-reinforced polyetheretherketone (CFR-PEEK), titanium, and tantalum. 21. Pregnancy, or female subject interested in become pregnant during the duration of the study. 22. Current chemical dependency (e.g., drug and/or alcohol abuse, according to DSM-V definition), as well as those with a history of such abuse. 23. Uncontrolled depression, psychosis, or other symptoms of a mental disorder that, in the investigator's opinion, likely would make the subject unable to comply with the study procedures and could affect the study outcome. 24. Treatment with drugs that may interfere with bone metabolism, such as glucocorticosteroids, calcitonin, bisphosphonates, bone therapeutic doses of fluoride, bone therapeutic doses of vitamin D or vitamin D metabolites, and treatment by chemotherapy. 25. Morbid obesity (BMI ≥ 40). 26. Current smokers (including 3 months prior to surgery). 27. Scoliosis, Cobb angle greater than 11°. 28. Vertebral fractures. 29. Severe muscular, neural or vascular diseases that endanger the spinal column. 30. Missing bone structures, due to severely deformed anatomy or congenital anomalies, which make good anchorage of the implant impossible. 31. Paralysis. 32. Current use of other investigational drug or device. 33. The patient is involved in a worker's compensation case or spine-related litigation. 34. The patient is a prisoner.

Design outcomes

Primary

MeasureTime frameDescription
Safety: Neurological Deterioration, Device Related Serious Adverse Events, Additional Surgical Intervention at Index Level.Throughout the study until 24 months1. Worsening in neurological status (motor, sensory, reflex, straight leg raising, and tenderness assessments) and no new permanent neurological deficits present for at least 2 successive visits at or beyond 6 months (out to 24 months); 2. Device-related serious adverse events (SAEs) through 24 months; 3. Subsequent surgical interventions at the index level through 24 months.
Fusion: Evaluated Radiographically (by AP, Lateral and Flexion/Extension X-Rays) by Independent Radiographic Core Lab.24 monthsFusion was assessed at follow-up visits, starting at 6 months post operation. Fusion is defined as: 1. Angular motion ˂ 3º; AND 2. Translational motion ˂ 3 mm; AND 3. Presence of continuous bridging bone between the involved motion segment, i.e.: * Presence of interbody (between endplates) bridging bone and absence of radiolucency \> 50%; OR * Presence of right posterolateral bridging bone; OR * Presence of left posterolateral bridging bone.
Pain (Low Back and/or Leg/s): Assessed Based on Visual Analogue Scale (VAS) Patient Questionnaire24 monthsPain was assessed using the Visual Analogue Scale (VAS) preoperatively and at follow-up visits. The scale ranges from 0 mm (No Pain) to 100 mm (Severe Pain). Patients were instructed to draw a single line across the scale at the point that best described their level of pain. Pain improvement was evaluated at each location (i.e., low back, right leg, and left leg) and was defined as a reduction of at least 20 mm on a 100 mm VAS from baseline level at 24 months. Eligible patients experienced preoperative low back and/or leg pain (debilitating pain that significantly disrupted daily physical activities) with a VAS score of ≥40 mm.
Function: Assessed by Oswestry Disability Index (ODI) Patient Questionnaire24 monthsThe Oswestry Disability Index (ODI) is a patient-reported questionnaire administered preoperatively and at follow-up visits. The ODI consists of ten questions focusing on pain intensity, personal care, lifting, walking, sitting, standing, sleeping, sex life, social life, and traveling. Each question has six possible responses. The response scale ranges from 0 to 5 points, with a lower score indicating better function and lower pain (0 points for full functionality with no or minimal pain; 5 points for inability to perform the function due to pain). The total ODI score is calculated by summing the individual question scores and dividing the total by the maximum possible score (50 if all questions are answered), yielding a percentage. ODI scores range from 0% to 100%, with lower percentages indicating reduced pain and disability. The functional outcome measure was defined as an improvement of at least 15 points from baseline at 24 months.

Secondary

MeasureTime frameDescription
Subject's Overall Well-Being: Assessed by 12-Item Short Form Health Survey (SF-12) Patient Questionnaire24 monthsSubject's overall well-being (quality of life) was assessed preoperatively and at follow-up visits, using the 12-Item Short Form Health Survey (SF-12), which is a multipurpose short-form quality of life instrument with 12 questions selected from the SF-36 Health Survey. SF-12 questionnaire is designed to measure general health status from the patient's point of view. Results are expressed in terms of two meta-scores: the Physical Component Summary (PCS) and the Mental Component Summary (MCS). The PCS Score is a composite of the Physical Functioning, Role Functioning, Bodily Pain and General Health Scales within the SF-12 instrument. The MCS is a composite of the Vitality, Social Functioning, Role-Emotional and Mental Health Scales within the SF-12 instrument. The SF-12 is a normative based instrument. PCS and MCS are computed using the rating on 12 questions from 0 to 100, where a 0 score indicates the lowest level of health and 100 indicates the highest level.
Patient Satisfaction: Assessed Based on VAS Patient Questionnaire.24 monthsSatisfaction was assessed at postoperative follow-up visits including at 24-month visit, using a 100 mm VAS (the anchor points are Completely Not Satisfied (0 mm) and Completely Satisfied (100 mm)). Pain was assessed using the Visual Analogue Scale (VAS) preoperatively and at follow-up visits. The scale ranges from 0 mm (No Pain) to 100 mm (Severe Pain). Patients were instructed to draw a single line across the scale at the point that best described their level of pain. Pain improvement was evaluated at each location (i.e., low back, right leg, and left leg) and was defined as a reduction of at least 20 mm on a 100 mm VAS from baseline level at 24 months.
Operation Time [Min]During operation (skin-to-skin)Operation time (skin-to-skin) was recorded for each subject.
Blood Loss During Operation [ml]During operation (skin to skin)The volume of blood loss during operation was recorded for each subject.

Countries

Israel, United States

Participant flow

Recruitment details

The single arm study was approved for a total of 55 subjects, and was conducted at 5 US sites and 3 Israeli sites.

Pre-assignment details

A one arm study (no assignment to groups)

Participants by arm

ArmCount
CarboClear Pedicle Screw System (Single Arm Study)
Patients with Degenerative Disc Disease (DDD) at one level (L2-S1), aged 21-71 years, who have failed to improve with conservative treatment with at least 6 months prior to enrolment. Implantation of the CarboClear Pedicle Screw System and interbody spinal fusion using an FDA cleared PEEK interbody fusion device (PLIF or TLIF approach); and posterolateral spinal fusion at the physician's discretion
57
Total57

Withdrawals & dropouts

PeriodReasonFG000
Overall StudyAdverse Event1
Overall StudyDeath2
Overall StudyLost to Follow-up3
Overall StudyProtocol Violation4

Baseline characteristics

CharacteristicCarboClear Pedicle Screw System (Single Arm Study)
Age, Customized
Age
55.16 years
STANDARD_DEVIATION 12.9
Function using Oswestry Disability Index (ODI)57.71 units on a scale
STANDARD_DEVIATION 12.14
Indications
DDD
1 Participants
Indications
DDD + Mild Stenosis (< 50%)
2 Participants
Indications
DDD + Spondylolisthesis up to Grade I
1 Participants
Indications
DDD + Spondylolisthesis up to Grade I + Mild Stenosis (< 50%)
53 Participants
Pain using Visual Analogue Scale (VAS)
Left Leg Pain (VAS)
56.32 units on a scale
STANDARD_DEVIATION 37.45
Pain using Visual Analogue Scale (VAS)
Lower Back Pain (VAS)
81.83 units on a scale
STANDARD_DEVIATION 17.6
Pain using Visual Analogue Scale (VAS)
Right Leg Pain (VAS)
61.80 units on a scale
STANDARD_DEVIATION 34.97
Race/Ethnicity, Customized
African
2 Participants
Race/Ethnicity, Customized
Caucasian
55 Participants
Region of Enrollment
Israel
26 participants
Region of Enrollment
United States
31 participants
Sex: Female, Male
Female
34 Participants
Sex: Female, Male
Male
23 Participants

Adverse events

Event typeEG000
affected / at risk
deaths
Total, all-cause mortality
2 / 57
other
Total, other adverse events
0 / 57
serious
Total, serious adverse events
7 / 57

Outcome results

Primary

Function: Assessed by Oswestry Disability Index (ODI) Patient Questionnaire

The Oswestry Disability Index (ODI) is a patient-reported questionnaire administered preoperatively and at follow-up visits. The ODI consists of ten questions focusing on pain intensity, personal care, lifting, walking, sitting, standing, sleeping, sex life, social life, and traveling. Each question has six possible responses. The response scale ranges from 0 to 5 points, with a lower score indicating better function and lower pain (0 points for full functionality with no or minimal pain; 5 points for inability to perform the function due to pain). The total ODI score is calculated by summing the individual question scores and dividing the total by the maximum possible score (50 if all questions are answered), yielding a percentage. ODI scores range from 0% to 100%, with lower percentages indicating reduced pain and disability. The functional outcome measure was defined as an improvement of at least 15 points from baseline at 24 months.

Time frame: 24 months

Population: Function (ODI) data is available at 24 months for 45 patients who attended 24-month visit and for whom function assessment is available.

ArmMeasureValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Function: Assessed by Oswestry Disability Index (ODI) Patient Questionnaire34.39 score on a scaleStandard Deviation 21.43
Primary

Fusion: Evaluated Radiographically (by AP, Lateral and Flexion/Extension X-Rays) by Independent Radiographic Core Lab.

Fusion was assessed at follow-up visits, starting at 6 months post operation. Fusion is defined as: 1. Angular motion ˂ 3º; AND 2. Translational motion ˂ 3 mm; AND 3. Presence of continuous bridging bone between the involved motion segment, i.e.: * Presence of interbody (between endplates) bridging bone and absence of radiolucency \> 50%; OR * Presence of right posterolateral bridging bone; OR * Presence of left posterolateral bridging bone.

Time frame: 24 months

Population: 24-month radiographic data is available for 49 patients (for patients that attended the 24-month visit, or for non-attendees for whom data is available from earlier visits (e.g., where fusion was confirmed).

ArmMeasureValue (COUNT_OF_PARTICIPANTS)
CarboClear Pedicle Screw System (Single Arm Study)Fusion: Evaluated Radiographically (by AP, Lateral and Flexion/Extension X-Rays) by Independent Radiographic Core Lab.42 Participants
Primary

Pain (Low Back and/or Leg/s): Assessed Based on Visual Analogue Scale (VAS) Patient Questionnaire

Pain was assessed using the Visual Analogue Scale (VAS) preoperatively and at follow-up visits. The scale ranges from 0 mm (No Pain) to 100 mm (Severe Pain). Patients were instructed to draw a single line across the scale at the point that best described their level of pain. Pain improvement was evaluated at each location (i.e., low back, right leg, and left leg) and was defined as a reduction of at least 20 mm on a 100 mm VAS from baseline level at 24 months. Eligible patients experienced preoperative low back and/or leg pain (debilitating pain that significantly disrupted daily physical activities) with a VAS score of ≥40 mm.

Time frame: 24 months

Population: VAS pain data is available at 24 months for 45 patients who attended 24-month visit and for whom VAS assessment is available.~Analysis is presented for patients with preoperative pain VAS score ≥40 (in accordance with the clinical investigational plan).

ArmMeasureGroupValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Pain (Low Back and/or Leg/s): Assessed Based on Visual Analogue Scale (VAS) Patient QuestionnairePain Improvement (VAS) - Right Leg58.11 score on a scaleStandard Deviation 35.46
CarboClear Pedicle Screw System (Single Arm Study)Pain (Low Back and/or Leg/s): Assessed Based on Visual Analogue Scale (VAS) Patient QuestionnairePain Improvement (VAS) - Left Leg59.06 score on a scaleStandard Deviation 32.99
CarboClear Pedicle Screw System (Single Arm Study)Pain (Low Back and/or Leg/s): Assessed Based on Visual Analogue Scale (VAS) Patient QuestionnairePain Improvement (VAS) - Low Back58.52 score on a scaleStandard Deviation 31.89
Primary

Safety: Neurological Deterioration, Device Related Serious Adverse Events, Additional Surgical Intervention at Index Level.

1. Worsening in neurological status (motor, sensory, reflex, straight leg raising, and tenderness assessments) and no new permanent neurological deficits present for at least 2 successive visits at or beyond 6 months (out to 24 months); 2. Device-related serious adverse events (SAEs) through 24 months; 3. Subsequent surgical interventions at the index level through 24 months.

Time frame: Throughout the study until 24 months

Population: All subjects that completed the study the study

ArmMeasureGroupValue (COUNT_OF_PARTICIPANTS)
CarboClear Pedicle Screw System (Single Arm Study)Safety: Neurological Deterioration, Device Related Serious Adverse Events, Additional Surgical Intervention at Index Level.Neurological deterioration3 Participants
CarboClear Pedicle Screw System (Single Arm Study)Safety: Neurological Deterioration, Device Related Serious Adverse Events, Additional Surgical Intervention at Index Level.Subsequent surgical interventions at the index level4 Participants
CarboClear Pedicle Screw System (Single Arm Study)Safety: Neurological Deterioration, Device Related Serious Adverse Events, Additional Surgical Intervention at Index Level.Device related serious adverse events0 Participants
Secondary

Blood Loss During Operation [ml]

The volume of blood loss during operation was recorded for each subject.

Time frame: During operation (skin to skin)

Population: All 55 patients that participated in the study

ArmMeasureValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Blood Loss During Operation [ml]212.64 milliliterStandard Deviation 127.9
Secondary

Operation Time [Min]

Operation time (skin-to-skin) was recorded for each subject.

Time frame: During operation (skin-to-skin)

Population: All 55 patients that participated in the study

ArmMeasureValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Operation Time [Min]135.20 minutesStandard Deviation 73.38
Secondary

Patient Satisfaction: Assessed Based on VAS Patient Questionnaire.

Satisfaction was assessed at postoperative follow-up visits including at 24-month visit, using a 100 mm VAS (the anchor points are Completely Not Satisfied (0 mm) and Completely Satisfied (100 mm)). Pain was assessed using the Visual Analogue Scale (VAS) preoperatively and at follow-up visits. The scale ranges from 0 mm (No Pain) to 100 mm (Severe Pain). Patients were instructed to draw a single line across the scale at the point that best described their level of pain. Pain improvement was evaluated at each location (i.e., low back, right leg, and left leg) and was defined as a reduction of at least 20 mm on a 100 mm VAS from baseline level at 24 months.

Time frame: 24 months

ArmMeasureValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Patient Satisfaction: Assessed Based on VAS Patient Questionnaire.81.19 score on a scaleStandard Deviation 32.2
Secondary

Subject's Overall Well-Being: Assessed by 12-Item Short Form Health Survey (SF-12) Patient Questionnaire

Subject's overall well-being (quality of life) was assessed preoperatively and at follow-up visits, using the 12-Item Short Form Health Survey (SF-12), which is a multipurpose short-form quality of life instrument with 12 questions selected from the SF-36 Health Survey. SF-12 questionnaire is designed to measure general health status from the patient's point of view. Results are expressed in terms of two meta-scores: the Physical Component Summary (PCS) and the Mental Component Summary (MCS). The PCS Score is a composite of the Physical Functioning, Role Functioning, Bodily Pain and General Health Scales within the SF-12 instrument. The MCS is a composite of the Vitality, Social Functioning, Role-Emotional and Mental Health Scales within the SF-12 instrument. The SF-12 is a normative based instrument. PCS and MCS are computed using the rating on 12 questions from 0 to 100, where a 0 score indicates the lowest level of health and 100 indicates the highest level.

Time frame: 24 months

Population: Out of the patients attended the 24-month visit, 43 patients had SF-12 assessment.

ArmMeasureGroupValue (MEAN)Dispersion
CarboClear Pedicle Screw System (Single Arm Study)Subject's Overall Well-Being: Assessed by 12-Item Short Form Health Survey (SF-12) Patient QuestionnaireSF-12 PCS Change14.50 score on a scaleStandard Deviation 14.45
CarboClear Pedicle Screw System (Single Arm Study)Subject's Overall Well-Being: Assessed by 12-Item Short Form Health Survey (SF-12) Patient QuestionnaireSF-12 MCS Change10.45 score on a scaleStandard Deviation 13.9

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026