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RCT of Mesh Versus Jet Nebulizers on Clinical Outcomes During Mechanical Ventilation in the Intensive Care Unit

Randomized Controlled Trial of Mesh Versus Jet Nebulizers on Clinical Outcomes During Mechanical Ventilation in the Intensive Care Unit

Status
Completed
Phases
NA
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT02056119
Enrollment
120
Registered
2014-02-05
Start date
2013-09-30
Completion date
2014-10-31
Last updated
2023-03-21

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Respiratory Insufficiency

Keywords

Ventilators, mechanical, Aerosol Drug Therapy, Nebulizers, Equipment Contamination, vibrating mesh nebulizer, jet nebulizer, mechanical ventilation, ventilator associated event, ventilator associated tracheobronchitis

Brief summary

Aerosol delivery during mechanical ventilation has long been a long debated topic. As evidence-based knowledge about the delivery of aerosol to the lungs of mechanically ventilated patients increases, one piece of the puzzle has remained unexplored; measurement of clinically relevant outcomes. The primary aim of this research is to compare clinical outcomes (ventilator-associated events (VAEs), length of stay (LOS) in intensive care unit (ICU), and total days on mechanical ventilation) when using a traditional jet nebulizer versus a newer generation vibrating mesh nebulizer during mechanical ventilation. The secondary aim of this research is to identify source of bacteria by obtaining cultures of each nebulizer and ventilator circuit and plating them for colony growth and identification.

Detailed description

This pilot study was designed as a randomized, controlled trial comparing clinical outcomes and contamination rates in jet nebulizers versus vibrating mesh nebulizers. The sample size will be one of consecutive convenience over an entire year (September 2013-September 2014) to include all seasons. The study will be performed at Rush University Medical Center (RUMC) in Chicago, IL. Each mechanically ventilated patient within inclusion criteria, with a physician order for aerosol treatment, will be randomized to either the jet nebulizer or mesh nebulizer group using SPSS computer software. The respiratory care staff will place the nebulization device in the ventilator circuit per hospital protocol. Both devices, jet and mesh nebulizers, are currently standard practice; therefore hospital protocol will be followed regarding placement and administration of ordered aerosol treatment. The study subject will remain on the device to which they were randomized for the duration of their hospital stay to obtain clinical outcome data. Study staff to be notified of patient extubation from mechanical ventilation, discharge from intensive care unit, or expiration; this will conclude participant involvement in the study. Retrospective clinical outcome data will be obtained from the subject's electronic medical chart at conclusion of study. Retrospective data to include: 1. LOS in ICU (days) 2. LOS on mechanical ventilator (days) 3. Drug administration information 1. Drug and dose ordered 2. Number of treatments delivered 3. Treatment type * Continuous * Intermittent 4. Ventilator-Associated Tracheobronchitis (# VATs)16 a. Fever, increased volume and purulence of secretions, a positive culture (quantitative or semi-quantitative) of a respiratory sample (tracheal aspirates or bronchoscopic specimens), and the absence of a new or an evolving pulmonary infiltrate in the chest x-ray in a patient on mechanical ventilation \>48 hours 5. Ventilator-Associated Events in Adults15 1. Ventilator-Associated Condition (# VACs) * After a period of stability or improvement on the ventilator, the patient has at least one of the following indications of worsening oxygenation: * Minimum daily FiO2 values increase ≥ 0.20 over baseline and remain at or above that increased level for ≥ 2 calendar days. - * Minimum daily PEEP values increase ≥ 3 cm H2O over baseline and remain at or above that increased level for ≥ 2 calendar days. 2. Infection-related Ventilator-Associated Complication (# IVACs) * On or after calendar day 3 of mechanical ventilation and within 2 calendar days before or after the onset of worsening oxygenation, the patient meets both of the following criteria: * Temperature \> 38˚ C or \< 36˚ C, or white blood cell count ≥ 12,000 cells/mm3 or ≤ 4,000 cells/mm3. AND * A new antimicrobial agent(s) is started, and is continued for ≥ 4 calendar days. 3. Possible Ventilator-Associated Pneumonia (# Possible VAPs) * On or after calendar day 3 of mechanical ventilation and within 2 calendar days before or after the onset of worsening oxygenation, ONE of the following criteria is met: * Purulent respiratory secretions * Positive culture 4. Probably Ventilator-Associated Pneumonia (# Probable VAPs) * On or after calendar day 3 of mechanical ventilation and within 2 calendar days before or after the onset of worsening oxygenation, ONE of the following criteria is met: * Purulent respiratory secretions (from one or more specimen collections- and defined as for possible VAP) and one of the following (positive culture of endotracheal aspirate, positive culture of bronchoalveolar lavage, positive culture of lung tissue, positive culture of protected specimen brush * One of the following without requirement for purulent respiratory secretions (positive pleural fluid culture, positive lung histopathology, positive diagnostic test for Legionella, positive diagnostic test on respiratory secretions for influenza virus, respiratory syncytial virus, adenovirus, parainfluenza virus) The Jet Nebulizer Protocol: * Physician order received for subject; randomization to jet nebulizer occurred. * Jet nebulizer, Misty Max 10™ (Carefusion, CA), placed into spring-loaded t-piece between the humidifier and the ventilator (approximately 15 cm from the gas outlet). * Aerosol treatment delivered per physician order at flow rates of 8-10 L/min. * Jet nebulizer to be replaced every 3 days per hospital protocol. 1. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures. 2. Cultures * Jet Nebulizer Culture (3 plates): Sample to be collected from jet nebulizer by running oxygen at a flow of 8-10 L/min through nebulizer (3 mL normal saline in the reservoir) while directing the nebulizer towards plate for 1 minute. Process to be repeated for 3 different plates. Plates to be labeled, have edges sealed with tape, be placed in biohazard bag and sent to microbiology lab for analysis. 1. Plate 1: MacConkey agar (id gram (-) organisms) 2. Plate 2: Chocolate agar (id fastidious organisms) 3. Plate 3: Blood agar (id gram(+) and gram(-) organisms) * Ventilator Circuit Culture: Material to be collected from rim of inspiratory ventilator circuit at wye by rubbing a sterile swab along circuit 3x in a circular motion. Swab to be sealed in test tube with lid and sent to lab for analysis. * Sputum samples: Data obtained per electronic medical chart. Sputum sample data to be analyzed in study when ordered by physician. * After obtaining cultures, the jet nebulizer will be replaced with new one and labeled per hospital protocol. * Further cultures are not necessary unless patient is identified by study staff to have VAE. (Appendix A) * Study staff to be notified of patient extubation from mechanical ventilation, discharge from intensive care unit or expiration. The Vibrating Mesh Nebulizer protocol: * Physician order received for subject; randomization to vibrating mesh nebulizer occurred. * Aeroneb® Solo (Aerogen, Galway, Ireland) vibrating mesh nebulizer to be placed before the heater on the dry side of the heater water chamber on the inspiratory ventilator circuit. * Aerosol treatment delivered per physician order. * Mesh nebulizer to be replaced every 30 days per hospital protocol. 1. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures. 2. Cultures * Vibrating Mesh Nebulizer Culture (3 plates): Sample to be collected from vibrating mesh nebulizer while directing the nebulizer(3 mL normal saline in the reservoir) towards plate for 1 minute. Process to be repeated for 3 different plates. Plates to be labeled, have edges sealed with tape, be placed in biohazard bag and sent to microbiology lab for analysis. 1. Plate 1: MacConkey agar (id gram (-) organisms) 2. Plate 2: Chocolate agar (id fastidious organisms) 3. Plate 3: Blood agar (id gram(+) and gram(-) organisms) * Ventilator Circuit Culture: Material to be collected from rim of inspiratory ventilator circuit at wye by rubbing a sterile swab along circuit 3x in a circular motion. Swab to be sealed in test tube with lid and sent to lab for analysis. * Sputum samples: Data obtained per electronic medical chart. Sputum sample data to be analyzed in study when ordered by physician. * Vibrating mesh nebulizer replaced with new one and labeled per hospital protocol. * Further cultures not necessary unless patient identified by study staff to have VAE. (appendix A) * Study staff to be notified immediately of patient extubation from mechanical ventilation, discharge from intensive care unit or expiration.

Interventions

DEVICEVibrating Mesh Nebulizer Arm

* Physician order received for subject, randomization to vibrating mesh nebulizer occurred. * Aeroneb® Solo (Aerogen, Galway, Ireland) vibrating mesh nebulizer to be placed before the heater on the dry side of the heater water chamber on the inspiratory ventilator circuit. * Aerosol treatment delivered per physician order. * Mesh nebulizer to be replaced every 30 days per hospital protocol. a. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures.

DEVICEJet Nebulizer Arm

* Physician order received for subject, randomization to jet nebulizer occurred. * Jet nebulizer, Misty Max 10™ (Carefusion, CA), placed into spring loaded t-piece between the humidifier and the ventilator (approximately 15 cm from the gas outlet). * Aerosol treatment delivered per physician order at flow rates of 8-10 L/min. * Jet nebulizer to be replaced every 3 days per hospital protocol. a. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures.

Sponsors

Rush University Medical Center
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
BASIC_SCIENCE
Masking
NONE

Eligibility

Sex/Gender
ALL
Age
1 Years to No maximum
Healthy volunteers
No

Inclusion criteria

* Age \> 1 y/o * Intubated with endotracheal tube (ETT) and on mechanical ventilation * Patient in all intensive care units at Rush University Medical Center * Physician order for aerosolized breathing treatment in medical record

Exclusion criteria

* Age \< 1 y/o * Diaphragmatic paralysis * Paraplegic or high spinal cord injury * Brain death

Design outcomes

Primary

MeasureTime frameDescription
Venilator Associated Events (VAE)duration of mechanical ventilation or discharge from the intensive care unitVentilator associated conditions (VAC) and infection related ventilator associated conditions (IVAC) were identified based on the 2013 NHSN Surveillance for VAEs (e,g., See page 92 at https://www.cdc.gov/nhsn/PDFs/pscManual/validation/2013-PSC-Manual-validate.pdf for detailed criteria.)

Secondary

MeasureTime frameDescription
Participants With Bacterial Growthduration of mechanical ventilation or discharge from the intensive care unitWhile on mechanical ventilator, bacterial growth will be assessed from the vent circuit and nebulizer, and participant sputum.
Length of Stay in Intensive Care Unitdischarge from the intensive care unitTotal length of stay in intensive care unit in days
Days on Mechanical Ventilationdischarge from the intensive care unitTotal days spent on Mechanical Ventilator

Countries

United States

Participant flow

Recruitment details

The sample size was one of consecutive convenience (September 2013- August 2014). This study included adult subjects, greater than 18 years of age, receiving mechanical ventilation through an endotracheal tube (ETT) in the intensive care unit (ICU) with a physician order for aerosol treatment. Excluded were subjects receiving mechanical ventilation through a tracheostomy or diagnosed with diaphragmatic paralysis, paraplegia, high spinal cord injury, or brain death.

Participants by arm

ArmCount
Jet Nebulizer Arm
The Jet Nebulizer Protocol: * Physician order received for subject, randomization to jet nebulizer occurred. * Jet nebulizer, Misty Max 10™ (Carefusion, CA), placed into spring loaded t-piece between the humidifier and the ventilator (approximately 15 cm from the gas outlet). * Aerosol treatment delivered per physician order at flow rates of 8-10 L/min. * Jet nebulizer to be replaced every 3 days per hospital protocol. a. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures. Jet Nebulizer Arm: •Physician order received for subject, randomization to jet nebulizer occurred. * Jet nebulizer, Misty Max 10™ (Carefusion, CA), placed into spring loaded t-piece between the humidifier and the ventilator (approximately 15 cm from the gas outlet). * Aerosol treatment delivered per physician order at flow rates of 8-10 L/min. * Jet nebulizer to be replaced every 3 days per hospital protocol. a. Prior to every nebulizer change or every
48
Vibrating Mesh Nebulizer Arm
* Physician order received for subject, randomization to vibrating mesh nebulizer occurred. * Aeroneb® Solo (Aerogen, Galway, Ireland) vibrating mesh nebulizer to be placed before the heater on the dry side of the heater water chamber on the inspiratory ventilator circuit. * Aerosol treatment delivered per physician order. * Mesh nebulizer to be replaced every 30 days per hospital protocol. a. Prior to every nebulizer change or every 3 days, study staff to be notified in order to obtain cultures. Vibrating Mesh Nebulizer Arm: •Physician order received for subject, randomization to vibrating mesh nebulizer occurred. * Aeroneb® Solo (Aerogen, Galway, Ireland) vibrating mesh nebulizer to be placed before the heater on the dry side of the heater water chamber on the inspiratory ventilator circuit. * Aerosol treatment delivered per physician order. * Mesh nebulizer to be replaced every 30 days per hospital protocol. a. Prior to every nebulizer change or every 3 days, study staf
42
Total90

Withdrawals & dropouts

PeriodReasonFG000FG001
Overall StudyDeath12
Overall StudyIntubated for less than 24 hrs27
Overall StudyNo aerosol treatments were given.32
Overall StudyProtocol Violation47
Overall StudyReceived Metaneb treatment02

Baseline characteristics

CharacteristicJet Nebulizer ArmVibrating Mesh Nebulizer ArmTotal
Age, Continuous60.5 years
STANDARD_DEVIATION 16.2
64.0 years
STANDARD_DEVIATION 13.8
62.1 years
STANDARD_DEVIATION 15.2
Race/Ethnicity, Customized
Race
Asian
3 Participants0 Participants3 Participants
Race/Ethnicity, Customized
Race
Black
20 Participants9 Participants29 Participants
Race/Ethnicity, Customized
Race
Hispanic
3 Participants5 Participants8 Participants
Race/Ethnicity, Customized
Race
Indian
0 Participants1 Participants1 Participants
Race/Ethnicity, Customized
Race
Other
4 Participants3 Participants7 Participants
Race/Ethnicity, Customized
Race
Unknown
1 Participants2 Participants3 Participants
Race/Ethnicity, Customized
Race
White
17 Participants22 Participants39 Participants
Sex: Female, Male
Female
22 Participants21 Participants43 Participants
Sex: Female, Male
Male
26 Participants21 Participants47 Participants
The Acute Physiology and Chronic Health Evaluation (APACHE II)20.6 units on a scale
STANDARD_DEVIATION 7.6
21.3 units on a scale
STANDARD_DEVIATION 8.6
20.9 units on a scale
STANDARD_DEVIATION 8

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
deaths
Total, all-cause mortality
14 / 4815 / 42
other
Total, other adverse events
0 / 480 / 42
serious
Total, serious adverse events
0 / 480 / 42

Outcome results

Primary

Venilator Associated Events (VAE)

Ventilator associated conditions (VAC) and infection related ventilator associated conditions (IVAC) were identified based on the 2013 NHSN Surveillance for VAEs (e,g., See page 92 at https://www.cdc.gov/nhsn/PDFs/pscManual/validation/2013-PSC-Manual-validate.pdf for detailed criteria.)

Time frame: duration of mechanical ventilation or discharge from the intensive care unit

ArmMeasureGroupCategoryValue (COUNT_OF_PARTICIPANTS)
Jet Nebulizer ArmVenilator Associated Events (VAE)Ventilator Associated ConditionsNo44 Participants
Jet Nebulizer ArmVenilator Associated Events (VAE)Ventilator Associated ConditionsYes4 Participants
Jet Nebulizer ArmVenilator Associated Events (VAE)Infection Related Ventilator Associated ConditionsNo46 Participants
Jet Nebulizer ArmVenilator Associated Events (VAE)Infection Related Ventilator Associated ConditionsYes2 Participants
Vibrating Mesh Nebulizer ArmVenilator Associated Events (VAE)Infection Related Ventilator Associated ConditionsYes0 Participants
Vibrating Mesh Nebulizer ArmVenilator Associated Events (VAE)Ventilator Associated ConditionsNo40 Participants
Vibrating Mesh Nebulizer ArmVenilator Associated Events (VAE)Infection Related Ventilator Associated ConditionsNo42 Participants
Vibrating Mesh Nebulizer ArmVenilator Associated Events (VAE)Ventilator Associated ConditionsYes2 Participants
Secondary

Days on Mechanical Ventilation

Total days spent on Mechanical Ventilator

Time frame: discharge from the intensive care unit

ArmMeasureValue (MEAN)Dispersion
Jet Nebulizer ArmDays on Mechanical Ventilation6.7 DaysStandard Deviation 7.1
Vibrating Mesh Nebulizer ArmDays on Mechanical Ventilation9.7 DaysStandard Deviation 9.4
Secondary

Length of Stay in Intensive Care Unit

Total length of stay in intensive care unit in days

Time frame: discharge from the intensive care unit

ArmMeasureValue (MEAN)Dispersion
Jet Nebulizer ArmLength of Stay in Intensive Care Unit11.0 DaysStandard Deviation 8.3
Vibrating Mesh Nebulizer ArmLength of Stay in Intensive Care Unit14.1 DaysStandard Deviation 11.8
Secondary

Participants With Bacterial Growth

While on mechanical ventilator, bacterial growth will be assessed from the vent circuit and nebulizer, and participant sputum.

Time frame: duration of mechanical ventilation or discharge from the intensive care unit

Population: Cultures were not obtained for all participants.

ArmMeasureGroupCategoryValue (COUNT_OF_PARTICIPANTS)
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in NebulizerNo41 Participants
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in NebulizerYes6 Participants
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in CircuitNo26 Participants
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in CircuitYes18 Participants
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in Sputum CultureNo7 Participants
Jet Nebulizer ArmParticipants With Bacterial GrowthGrowth in Sputum CultureYes14 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in Sputum CultureNo3 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in NebulizerNo30 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in CircuitYes29 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in NebulizerYes12 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in Sputum CultureYes20 Participants
Vibrating Mesh Nebulizer ArmParticipants With Bacterial GrowthGrowth in CircuitNo13 Participants

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026