Skip to content

Analysis of Crosslinked and Conventional Polyethylene Explants

Collaborative Analysis of UHMWPE Explants: Conventional UHMWPE With No Radiation and Marathon

Status
UNKNOWN
Phases
Unknown
Study type
Observational
Source
ClinicalTrials.gov
Registry ID
NCT01484002
Enrollment
60
Registered
2011-12-02
Start date
2011-12-31
Completion date
2017-12-31
Last updated
2017-01-24

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Osteoarthritis

Keywords

Hip replacement, Crosslinked and conventional polyethylene, Oxidation, Crosslink density, Outcome

Brief summary

This retrospective study will investigate the changes that occur in ultrahigh molecular weight polyethylene (UHMWPE) implants that have been retrieved from joint replacement patients. Analysis techniques will include Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimeter (DSC) and crosslink density measurements. Crosslink density measurements will be evaluated as a function of distance away from the articular surface and the rim of the implant. Gel and hydroperoxide contents will also be evaluated. The objective is to characterize the in vivo and ex vivo changes that occur with cross-linked and conventional polyethylene bearings sterilized by methods that do not involve radiation. The investigators hypothesize that polyethylene absorbs lipids in vivo but experiences negligible oxidation or reductions in polymer crosslinking until it is explanted and stored at room temperature with access to ambient air.

Detailed description

For many years, gamma-irradiation in air was a common method for the terminal sterilization of ultrahigh molecular weight polyethylene (UHMWPE) materials used for joint replacement. A serendipitous byproduct of sterilization with gamma-irradiation was polymer crosslinking that tended to improve the wear performance of the polyethylene. During the 1990s, however, the orthopaedic community became aware that gamma-irradiation created free radicals within polyethylene, rendering the material susceptible to oxidative degradation. In view of this potentially deleterious effect, terminal sterilization methods using chemical surface treatments were developed to avoid free radical formation. To induce polyethylene crosslinking without residual free radicals, manufacturers also developed methods to crosslink the polyethylene followed by heat treatments to eliminate free radicals. These crosslinked materials were introduce during the latter part of the 1990s and clinical outcome studies among hip replacement patients have demonstrated substantially reduced wear at early follow-up intervals based on radiographic measurements. However, the long-term performance of crosslinked polyethylene is unknown and some investigators have expressed concerns related to in vivo degradation. Additionally, some crosslinked UHMWPE components have shown high levels of oxidation and chain scission after removal from patients and storage in air. Among these implants, it is unknown whether the oxidation and chain scission occurred during implantation or after the polyethylene was removed from the patient. This study will characterize the material properties of polyethylene liners retrieved from hip replacement patients. The study population will include crosslinked and conventional UHMWPE liners that were terminally sterilized without the use of radiation. To quantify the potential effects of different storage methods, liners that were vacuum packed and frozen after retrieval and others that were stored at room temperature with access to ambient light and air following explantation will be included in the study population. Analysis techniques will include Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimeter (DSC) and crosslink density measurements. Crosslink density measurements will be evaluated as a function of distance away from the articular surface and the rim of the implant. Gel and hydroperoxide contents will also be evaluated. The goal of the analysis is to better understand the changes in polyethylene material properties that occur in vivo and ex vivo.

Interventions

DEVICETotal hip arthroplasty

Replacement of a patient's native hip with an artificial implant featuring a metal-on-polyethylene articulation

Sponsors

Orthopaedic Biomechanics and Biomaterials Laboratory at Massachusetts General Hospital
CollaboratorUNKNOWN
DePuy Orthopaedics
CollaboratorINDUSTRY
Anderson Orthopaedic Research Institute
Lead SponsorOTHER

Study design

Observational model
COHORT
Time perspective
RETROSPECTIVE

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
No

Inclusion criteria

* Retrieved total hip arthroplasty liners maintained by the Anderson Orthopaedic Research Institute * Crosslinked or conventional liners terminally sterilized without gamma-irradiation

Exclusion criteria

* Liners terminally sterilized with gamma-irradiation

Design outcomes

Primary

MeasureTime frameDescription
Oxidation levelsAt an average of 5 years in vivoPolyethylene oxidation levels will be quantified as a function of depth away from the articular and rim surfaces using Fourier Transform Infrared Spectroscopy (FTIR). Pre and post-hexane and nitric oxide (NO) exposed post-hexane thin sections will be analyzed.

Secondary

MeasureTime frameDescription
Crosslink densityAt an average of 5 years in vivoCrosslink density will be evaluated using the gravimetric method on thin sections (\ 300μm) cut co-planar to the articular surfaces.
Differential Scanning Calorimeter (DSC)At an average of 5 years in vivoDifferential Scanning Calorimeter (DSC) will be used to determine the 1st and 2nd heats, and 1st cool crystallinity, peak melting/crystallization points.
HydroperoxidesAt an average of 5 years in vivoHydroperoxides will be evaluated with FTIR by NO treatment after hexane extraction.
Absorbed lipidsAt an average of 5 years in vivoAbsorbed lipids will be evaluated by determining the level of carbonyls before and after hexane extraction using Fourier Transform Infrared Spectroscopy (FTIR).
Trans vinylene (TVI) unsaturationsAt an average of 5 years in vivoTrans vinylene (TVI) unsaturations will be evaluated with FTIR after hexane extraction to determine radiation history and dose.
CrystallinityAt an average of 5 years in vivoInfra-red crystallinity will be evaluated with FTIR after hexane extraction.
Gel contentAt an average of 5 years in vivoTo quantify the extent of chain scission, gel content will be evaluated by measuring the non-extractable portion of the molecules using thin sections cut co-planar to the articular surfaces with a microtome and extracting the polyethylene chains from these sections in hot xylene.
Vinyl end-groupsAt an average of 5 years in vivoVinyl end-groups will be evaluated with FTIR after hexane extraction to quantify chain scission.

Countries

United States

Outcome results

None listed

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026