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Clinical Evaluation of Direct Manufactured Prosthetic Sockets

Clinical Evaluation of Direct Manufactured Prosthetic Sockets

Status
Completed
Phases
Phase 2
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT01155024
Enrollment
10
Registered
2010-07-01
Start date
2010-09-30
Completion date
2011-09-30
Last updated
2012-01-11

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Amputation

Keywords

Lower extremity amputation, Prosthetic Sockets, Direct Manufactured (DM)

Brief summary

The purpose of this study is to evaluate a new prosthetic socket construction technique in order to improve the quality of care to lower extremity amputees.

Detailed description

Many members of the Armed Forces and civilians are in need of prosthetic devices due to amputations resulting from gunshots, bombings, vehicular accidents, and other traumas. As the number of amputees increase at a high rate, the limited number of certified prosthetists is finding it harder to satisfy the patient demand. Therefore, the overall goal is to provide the Orthopedic & Prosthetic (O&P) industry with a tool that accommodates the increasing prosthetist to patient ratio and still provide acceptable product quality. The practice of creating prosthetic sockets by the plaster-casting of amputees' residual limbs has been around for decades but continues to be the most commonly used method for the shape capture, modification and fabrication of prosthetic sockets. Using this traditional plaster-casting approach has many limitations that can now be overcome through the use of technology. With the advancing developments in Computer Aided Design (CAD) and Computer Aided Manufacturing (CAM) technologies over the past ten years, it is now possible to completely replace the plaster-casting approach with handheld, portable scanners. While this current CAD/CAM approach certainly creates substantial efficiencies in the clinical aspects of creating the prosthetic socket, the actual manufacturing of the prosthetic device continues to rely on the use of a positive model and a lengthy manual fabrication process. The continuing development of direct manufacturing technologies may serve as the final piece in the effective utilization of CAD/CAM in the care of prosthetic and orthotic patients. Direct manufacturing provides a means to quantify alterations and accurately reproduce prosthetic sockets. Additionally, direct manufacturing has the potential to reduce time, cost, and waste, as a result improve the quality and care ability to patients. This study will compare two fabrication techniques for diagnostic and definitive sockets: manually fabricated (positive model technique) and direct manufactured (experimental).

Interventions

DEVICETraditional fabricated prosthetic socket

A prosthetic socket constructed utilizing traditional techniques. This intervention is a control and the basis for comparison.

DEVICEDirect manufactured (DM) prosthetic socket

A prosthetic socket constructed from direct manufacturing technique. The socket will be tested under both diagnostic and definitive environments. Diagnostic testing will span several hours (4-6 hours) and definitive testing will span several months (3-6 months)

Sponsors

United States Department of Defense
CollaboratorFED
Ohio Willow Wood
Lead SponsorINDUSTRY

Study design

Allocation
RANDOMIZED
Intervention model
CROSSOVER
Primary purpose
TREATMENT
Masking
SINGLE (Subject)

Eligibility

Sex/Gender
ALL
Age
18 Years to No maximum
Healthy volunteers
No

Inclusion criteria

* Be a lower extremity amputee longer than one year * Be a consenting adult (at least 18 years or age or older) * Albe to ambulate in current prosthesis without an aid (can, crutches or walker) for 30 minutes without rest * Currently using a liner with prosthesis * Be available during regular business hours for appointments

Exclusion criteria

* An inability to give informed consent * Presence of any sores, lacerations or rashes on the residual limb * Impaired contra lateral foot * Poor distal sensation

Design outcomes

Primary

MeasureTime frameDescription
Hanspal Socket Comfort Score (SCS) After Initial Socket FittingWithin the first 4-6 hrsThe Hanspal SCS assesses participant socket comfort on a continuous scale from 0 (most uncomfortable) to 10 (most comfortable)

Secondary

MeasureTime frameDescription
Participant Socket Preference After Initial FittingWithin the first 4-6 hoursNumber of participants indicating socket preference after initial fitting of both socket interventions
Participant Socket Preference After 3 Months Usage of the Direct Manufactured Socket3 monthsNumber of participants indicating socket preference after 3 months usage of the direct manufactured prosthetic socket. Comparisons made to their previous traditional definitive prosthetic socket

Countries

United States

Participant flow

Recruitment details

Participants recruited between March 2011 and June 2011

Pre-assignment details

10 participants recruited; 10 screened, 0 excluded

Participants by arm

ArmCount
Entire Study Population
Includes groups randomized to receive the traditional diagnostic prosthetic socket first and the direct manufactured prosthetic socket first
10
Total10

Withdrawals & dropouts

PeriodReasonFG000FG001
Direct Manufactured Socket 3 Month TrialExperienced inferior suspension system02
Direct Manufactured Socket 3 Month TrialLost to Follow-up02
Direct Manufactured Socket 3 Month TrialWithdrawal by Subject02

Baseline characteristics

CharacteristicEntire Study Population
Age, Categorical
<=18 years
0 Participants
Age, Categorical
>=65 years
1 Participants
Age, Categorical
Between 18 and 65 years
9 Participants
Age Continuous53.2 years
STANDARD_DEVIATION 11.9
Number of years participant has worn a Prosthesis13.4 years
STANDARD_DEVIATION 9.9
Sex: Female, Male
Female
1 Participants
Sex: Female, Male
Male
9 Participants
Weight106 kg
STANDARD_DEVIATION 24.7

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
deaths
Total, all-cause mortality
— / —— / —
other
Total, other adverse events
0 / 100 / 10
serious
Total, serious adverse events
0 / 100 / 10

Outcome results

Primary

Hanspal Socket Comfort Score (SCS) After Initial Socket Fitting

The Hanspal SCS assesses participant socket comfort on a continuous scale from 0 (most uncomfortable) to 10 (most comfortable)

Time frame: Within the first 4-6 hrs

Population: Per protocol analysis including all consented participants

ArmMeasureValue (MEAN)Dispersion
Traditional SocketHanspal Socket Comfort Score (SCS) After Initial Socket Fitting9 score on scaleStandard Deviation 0.82
Direct Manufactured SocketHanspal Socket Comfort Score (SCS) After Initial Socket Fitting8.7 score on scaleStandard Deviation 0.82
Comparison: Alpha level of 0.05p-value: >0.4t-test, 2 sided
Secondary

Participant Socket Preference After 3 Months Usage of the Direct Manufactured Socket

Number of participants indicating socket preference after 3 months usage of the direct manufactured prosthetic socket. Comparisons made to their previous traditional definitive prosthetic socket

Time frame: 3 months

Population: Total number of participants completing the period (3 months usage of direct manufactured socket) and participants classified as 'Withdrawal by participant'. Analysis does not include participants who prematurely withdrew for reasons unrelated to the direct manufactured socket intervention.

ArmMeasureGroupValue (NUMBER)
Traditional SocketParticipant Socket Preference After 3 Months Usage of the Direct Manufactured SocketPreferred Traditional Socket2 participants
Traditional SocketParticipant Socket Preference After 3 Months Usage of the Direct Manufactured SocketPreferred Direct Manufactured Socket4 participants
Traditional SocketParticipant Socket Preference After 3 Months Usage of the Direct Manufactured SocketNo Preference/Difference0 participants
Secondary

Participant Socket Preference After Initial Fitting

Number of participants indicating socket preference after initial fitting of both socket interventions

Time frame: Within the first 4-6 hours

Population: Total number of participants completing period for both study interventions.

ArmMeasureGroupValue (NUMBER)
Traditional SocketParticipant Socket Preference After Initial FittingPreferred Traditional Socket2 participants
Traditional SocketParticipant Socket Preference After Initial FittingPreferred Direct Manufactured Socket0 participants
Traditional SocketParticipant Socket Preference After Initial FittingNo Preference/Difference8 participants

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026