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Knee Arthroplasty Performed With Conventional and Customized Instrumentation

A Prospective, Randomized Evaluation of Total Knee Arthroplasty Performed With Conventional and Customized Patient Instrumentation

Status
Completed
Phases
Phase 4
Study type
Interventional
Source
ClinicalTrials.gov
Registry ID
NCT01124305
Acronym
CPI
Enrollment
70
Registered
2010-05-17
Start date
2010-05-31
Completion date
2012-11-30
Last updated
2013-12-18

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

Knee Arthritis

Keywords

Total Knee Arthroplasty, Instrumentation

Brief summary

The main purpose of this study is to determine whether the surgical time required for primary total knee arthroplasty is significantly less when performed with Customized Patient Instrumentation (CPI) than with conventional instrumentation. Each case will be recorded by video camera, in order to time the length of surgery and each surgical step. The number of surgical trays required for each case will be recorded. As an additional endpoint, the investigators will measure limb and component alignment on x-rays to determine if these two methods achieve equivalent alignment results. The thickness of bone cuts will be compared to the surgical plan and to each other. The primary hypothesis is that the use of customized patient instrumentation will reduce the operative time required for total knee arthroplasty.

Detailed description

Patient-specific instrumentation (PSI) has been developed for total knee arthroplasty (TKA) with several potential advantages over traditional instrumentation (TI). Shortened surgical time, fewer surgical instruments, and improved alignment are some of these proposed advantages. We sought to examine these assertions. 52 patients (26 per group) were enrolled in a prospective, randomized trial comparing CT-based PSI with TI. No difference was seen in average patient age (68 years) or BMI (31) between groups (p=0.84 and p=0.89), although there were more males in the PSI group (14 vs 7, p=0.002). A single surgeon and consistent staff performed the surgeries with the same knee prostheses, and all cases were videotaped to measure the length of surgery and each individual step. Any additional bone cuts, size changes, or ligament releases made to achieve correct alignment and balance were documented. The number of instrument trays opened for each case was recorded. Postoperative long alignment and lateral radiographs were taken to measure the coronal and sagittal plane component alignment and mechanical axis in each patient.

Interventions

DEVICECustomized Patient Instrumentation

Custom cutting guides based on computed tomography (CT) images of the patient's leg are used to make the bone cuts and select the implant size.

DEVICETraditional Instrumentation

Traditional surgical instruments will be used to make bone cuts and size the components in this control group.

Sponsors

Anderson Orthopaedic Research Institute
Lead SponsorOTHER

Study design

Allocation
RANDOMIZED
Intervention model
PARALLEL
Primary purpose
TREATMENT
Masking
NONE

Eligibility

Sex/Gender
ALL
Healthy volunteers
No

Inclusion criteria

* Patient requires unilateral primary total knee arthroplasty

Exclusion criteria

* Body mass index greater than 41 * Previous ipsilateral hip or ankle replacement * Knee flexion contracture greater than 20 degrees

Design outcomes

Primary

MeasureTime frameDescription
Length of Surgery1 dayTime elapsed from skin incision to wound closure (in seconds)

Secondary

MeasureTime frameDescription
Length of Each Surgical Step (in Seconds)1 daysurgical exposure, tibial alignment and resection, femoral distal cut, extension gap balancing, sizing the femur, 4 finishing femoral cuts, posterior releases, patellar resection, trial components, tibial tray preparation, cleanup/ prep for cement, cementing femur, cementing tibia, cementing patella, and closure
Number of Instrument Trays Required1 day
Limb Alignment (Mechanical Axis)4 monthsAlignment is measured on 4 month postoperative radiograph in degrees. The goal is a mechanical axis between and femur and tibia of 0 degrees. Varus alignment (bow-legged) is shown as a negative number in degrees away from 0. Valgus alignment (Knock-kneed) is expressed as a positive number in degrees away from 0.

Countries

United States

Participant flow

Recruitment details

Patients were recruited at a suburban orthopaedic clinic setting between June 2010 and Sept 2011.

Pre-assignment details

Patients were excluded if their medical insurance did not cover a leg CT scan or if there was any metal in their leg.

Participants by arm

ArmCount
Traditional Instrumentation
Control group: Cases performed with traditional surgical instruments
34
Customized Patient Instrumentation
Experimental group: Cases performed with custom instruments specifically made for each patient using pre-op CT scans.
36
Total70

Baseline characteristics

CharacteristicCustomized Patient InstrumentationTraditional InstrumentationTotal
Age, Categorical
<=18 years
0 Participants0 Participants0 Participants
Age, Categorical
>=65 years
25 Participants23 Participants48 Participants
Age, Categorical
Between 18 and 65 years
11 Participants11 Participants22 Participants
Age, Continuous69.2 years
STANDARD_DEVIATION 8.5
71.3 years
STANDARD_DEVIATION 12.1
70.1 years
STANDARD_DEVIATION 10
Region of Enrollment
United States
36 participants34 participants70 participants
Sex: Female, Male
Female
19 Participants23 Participants42 Participants
Sex: Female, Male
Male
17 Participants11 Participants28 Participants

Adverse events

Event typeEG000
affected / at risk
EG001
affected / at risk
deaths
Total, all-cause mortality
— / —— / —
other
Total, other adverse events
1 / 260 / 26
serious
Total, serious adverse events
0 / 260 / 26

Outcome results

Primary

Length of Surgery

Time elapsed from skin incision to wound closure (in seconds)

Time frame: 1 day

Population: per protocol

ArmMeasureValue (MEAN)Dispersion
Traditional InstrumentationLength of Surgery3447.19 secondsStandard Deviation 297.68
Customized Patient InstrumentationLength of Surgery3707.19 secondsStandard Deviation 348.26
Secondary

Length of Each Surgical Step (in Seconds)

surgical exposure, tibial alignment and resection, femoral distal cut, extension gap balancing, sizing the femur, 4 finishing femoral cuts, posterior releases, patellar resection, trial components, tibial tray preparation, cleanup/ prep for cement, cementing femur, cementing tibia, cementing patella, and closure

Time frame: 1 day

Population: per protocol

ArmMeasureGroupValue (MEAN)Dispersion
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Femoral Distal Cut95.19 secondsStandard Deviation 19.5
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Patellar Resection133.04 secondsStandard Deviation 27.51
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Closure1221.62 secondsStandard Deviation 140.27
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Trial Components247.92 secondsStandard Deviation 64.76
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Extension Gap Balancing89.77 secondsStandard Deviation 73.88
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Tibial Tray Preparation71.85 secondsStandard Deviation 24.2
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Exposure297.19 secondsStandard Deviation 54.87
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Cleanup/ Prepare for Cement206.46 secondsStandard Deviation 59.32
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Sizing the Femur41.58 secondsStandard Deviation 11.7
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Cementing Femur127.15 secondsStandard Deviation 22.86
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Tibial Alignment and Resection111.77 secondsStandard Deviation 37.67
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Cementing Tibia77.77 secondsStandard Deviation 16.99
Traditional InstrumentationLength of Each Surgical Step (in Seconds)4 Finishing Femoral Cuts135.54 secondsStandard Deviation 35.67
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Cementing Patella102.65 secondsStandard Deviation 45.14
Traditional InstrumentationLength of Each Surgical Step (in Seconds)Posterior Releases225.42 secondsStandard Deviation 46.91
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Closure1246.69 secondsStandard Deviation 133.82
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Tibial Alignment and Resection129.73 secondsStandard Deviation 29.47
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Femoral Distal Cut170.46 secondsStandard Deviation 86.91
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Extension Gap Balancing77.88 secondsStandard Deviation 59.35
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Sizing the Femur21.46 secondsStandard Deviation 42.01
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)4 Finishing Femoral Cuts186.96 secondsStandard Deviation 89.69
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Posterior Releases223.81 secondsStandard Deviation 51.68
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Patellar Resection136.31 secondsStandard Deviation 30.41
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Trial Components253.42 secondsStandard Deviation 78.78
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Tibial Tray Preparation67.54 secondsStandard Deviation 24.38
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Cleanup/ Prepare for Cement196.00 secondsStandard Deviation 53.16
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Cementing Femur141.65 secondsStandard Deviation 22.55
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Cementing Tibia83.62 secondsStandard Deviation 18.47
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Cementing Patella97.77 secondsStandard Deviation 22.98
Customized Patient InstrumentationLength of Each Surgical Step (in Seconds)Exposure318.38 secondsStandard Deviation 64
Secondary

Limb Alignment (Mechanical Axis)

Alignment is measured on 4 month postoperative radiograph in degrees. The goal is a mechanical axis between and femur and tibia of 0 degrees. Varus alignment (bow-legged) is shown as a negative number in degrees away from 0. Valgus alignment (Knock-kneed) is expressed as a positive number in degrees away from 0.

Time frame: 4 months

Population: All participants were x-rayed postoperatively to measure the mechanical axis of the leg in degrees.

ArmMeasureValue (MEAN)
Traditional InstrumentationLimb Alignment (Mechanical Axis)0.7 degrees varus(-) or valgus(+)
Customized Patient InstrumentationLimb Alignment (Mechanical Axis)0.3 degrees varus(-) or valgus(+)
Secondary

Number of Instrument Trays Required

Time frame: 1 day

Population: per protocol

ArmMeasureValue (MEAN)Dispersion
Traditional InstrumentationNumber of Instrument Trays Required7.3 number of traysStandard Deviation 0.69
Customized Patient InstrumentationNumber of Instrument Trays Required2.5 number of traysStandard Deviation 1.14

Source: ClinicalTrials.gov · Data processed: Feb 4, 2026