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Personalised 3D printed ankle-foot orthoses for children and adolescents with Charcot-Marie-Tooth disease (printhotics™ trial)

Effect of personalised 3D printed vs. traditional handmade ankle-foot orthoses on walking ability for children with Charcot-Marie-Tooth disease: a pilot crossover randomised controlled trial (printhotics™ trial)

Status
Completed
Phases
Unknown
Study type
Interventional
Source
ANZCTR
Registry ID
ACTRN12618000558224
Enrollment
12
Registered
2018-04-13
Start date
2018-07-10
Completion date
2019-06-13
Last updated
2021-07-26

For informational purposes only — not medical advice. Sourced from public registries and may not reflect the latest updates. Terms

Conditions

None listed

Brief summary

The aim of this project is to evaluate 3D printed AFOs compared to traditional handmade AFOs in children and adolescents with Charcot-Marie-Tooth disease (CMT) during walking. Three AFO designs will be evaluated traditional AFO, replicated 3D printed AFO and optimised 3D printed AFO and compared to a shoe only condition. Traditional AFOs will be handmade by an Orthotist from plaster casting methods of the participant’s lower limb followed by thermoplastic vaccum forming. The positive plaster cast mould will then be digitised using a 3D surface scanner to create a 3D model. Computer aided models of a replicated AFO and optimised AFO will then be generated from the 3D model and manufactured using the state of the art 3D printer. 3D gait analysis and inshoe plantar pressure data will be collected to assess differences in walking.

Interventions

The three ankle-foot orthosis (AFO) designs will be evaluated, traditional AFO, replicated 3D printed AFO (same design as traditional AFO) and optimised 3D printed AFO (design only achieved through 3D printing), and compared to a shoe only condition. Each AFO design will be worn on both legs. Traditional AFOs will be manufactured by an Orthotist from a plaster cast of the participants lower limb followed by thermoplastic vaccum forming. The positive plaster cast mould will then be digitised usi

The three ankle-foot orthosis (AFO) designs will be evaluated, traditional AFO, replicated 3D printed AFO (same design as traditional AFO) and optimised 3D printed AFO (design only achieved through 3D printing), and compared to a shoe only condition. Each AFO design will be worn on both legs. Traditional AFOs will be manufactured by an Orthotist from a plaster cast of the participants lower limb followed by thermoplastic vaccum forming. The positive plaster cast mould will then be digitised using a 3D surface scanner to create a 3D model. Computer aided models of a replicated AFO and optimised AFO will then be generated from the 3D model and manufactured using a 3D printer. 3D gait analysis and inshoe pedobarography data will be collected to assess differences in walking in the gait lab of the Paedatric Gait Analysis Service of NSW by a Biomedical Engineer with over 6 years experience in clinical gait analysis. The participant will also be asked to complete a patient satisfaction questionnaire on each AFO condition. The testing order of the four conditions will be randomised for each participant. Each condition will take approximately 30 minutes to test with a 5 minute break in between.

Sponsors

Professor Joshua Burns
Lead SponsorIndividual

Study design

Allocation
Non-randomised trial
Intervention model
Crossover
Primary purpose
Treatment
Masking
Open (masking not used)

Eligibility

Sex/Gender
All
Age
5 Years to 16 Years
Healthy volunteers
No

Inclusion criteria

Children aged 5-16 years with a confirmed diagnosis of Charcot-Marie-Tooth disease, currently using or functionally indicated (foot drop during gait by observation) for bilateral ankle-foot orthoses.

Exclusion criteria

Inability to give informed consent, understand English, a diagnosis other than Charcot-Marie-Tooth disease (CMT), unable to walk 100 metres in shoes.

Outcome results

None listed

Source: ANZCTR · Data processed: Feb 4, 2026